Before that CD and DVD player became what they are, they both started as a simple piece of acrylic. Turning them into that remarkable audio-visual paraphernalia, they had to go through varied stages Depending on the fabrication company, as well as the design and fabrication required by the item, acrylic fabrication will involve several or all of the following methods and processes.
• Plastic Welding – This binding operation makes use of heat to weld two or more pieces of acrylic together. This process is employed in cases where adhesives are not possible options. There are different ways of welding acrylics including hot gas emissions, contact welding, spinning, or high-frequency vibration.
• Compounding (Blending) – Whereas the welding process is focused on bonding two separate pieces of plastic into one, compounding or blending is the process where two melted acrylic are mixed together before they are molded or cut into shape. The purpose of this process is to come up with a plastic that combines the features of two different plastics in order to meet the desired quality that will complement the purpose for which it is manufactured. In most cases, the resulting plastic is more durable than the original or raw materials used. In as much as this process fuses together the strong points of the two materials though, it also combines the negative aspects of each.
• Plastic Foaming – This procedure is used in the crafting of lightweight plastic products that serve as excellent insulators, with the product being used in most building finishes. It makes use of polyurethane and polystyrene to create the foam. The foam is then manipulated into different shapes and sizes.
•Molding – As the name implies, this operation involves the formation of a plastic into a particular shape by putting the heated acrylic into a mold and allowing it to cool and harden. There exists different molding procedures, such as blow molding (typically used in creating bottles), injection molding (which is applied the creation of dishware), and rotational molding (where the end result is a hollow plastic item).
•Plastic Extrusion – This is a process which is applied by acrylic fabricators in order to improve the forming and processing of acrylic materials, and is done before lamination or bonding stages. This process is also utilised in the manufacture of sheeting, piping and tubing components. The two forms of plastic extrusion usually used are sheet extrusion and profile extrusion.
•Plastic Lamination – This process involves applying a layer of coating to the surface of the plastic. This is done in order to improve the aesthetic appeal of the item, or to increase its durability and protecting it from deterioration. The two common types of lamination employed by plastic fabrication companies include film lamination and resin lamination.
As mentioned earlier, many of the different plastic fabricators Sydney is home to will employ at least several or all of the methods and procedures above. Thus, if you are looking for plastic fabricators, you should at least have an idea about what services they offer, the procedures they are capable of doing and handling, and the quality of work that they can deliver. Acrylic fabrication can be an expensive service to avail of, and not being clear about what you want and expect from an acrylic fabrication company can end up very badly for you and your budget.
When searching for services like acrylic fabrication or the best perspex cutting Sydney has to offer, it is essential that you conduct thorough research, whether by asking for recommendations from family or friends, visiting the acrylic fabricator’s office, or by reading online reviews. It would be in your best interest to choose to work with a company that has a long standing history of producing quality acrylic items and providing outstanding customer service. It would also be great if they have a wide array of tools and equipment, as well as a knowledgeable and skilled team of experts working for them. If you need help with designing and fabricating your product, please call +61 – 2 9550 5844 or send a message by clicking here. We would be more than happy to assist you with your questions.