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Why Diamond Polishing is Essential for Acrylic

When purchasing fabricated plastic products, there is nothing better than a clean and smooth finish with a pristine shine. It adds another layer of quality to the piece and looks very appealing. One of the best ways to achieve high quality on acrylic sheets is through the process of diamond polishing. Many processes used to form acrylics such as sawing and laser cutting will leave the surface rough and matte. This is typically not wanted as the aim of acrylic sheets is usually to be clear.

When using diamond polishing, the acrylic surfaces are passed over sharp diamonds rotating quickly, these will clean the surface of excess plastic and leave a smooth, clear finish. There are many benefits of using this polishing technique for acrylic sheets. Firstly, the quality of the resulting finish is the best you can get for acrylic sheets, with the resulting edges being as clear as the uncut surface. Diamond polishing will also remove any potential weaknesses in the material, making the product tougher and more durable. As the technique is quite inexpensive, it can drastically improve your value for money.

Despite its many advantages, there are some limitations to diamond polishing; it can only be done to straight or flat surfaces. Acrylic sheets with rounded corners or edges will require another polishing method such as flame or manual polishing to obtain a clear surface.

FX Plastics are expert manufacturers of acrylic products in Sydney. They can design, cut, and diamond polish acrylic to provide the highest quality product at the best value for your money. Contact us today for more information or a quote.

CNC Laser Cutting and Routing for Acrylic Fabrication

CNC machining processes have revolutionized the acrylic fabrication industry, allowing rapid, accurate, and economical production of various parts previously requiring many hours of manual work. Put simply, computer numerical control (CNC) machines uses computer models to control the manufacturing of parts. These models are typically drawn in CAD programs then CAM programs translate those drawings into instructions for the machine.

With the range of CNC fabrication methods on offer, it may be difficult to choose which one is best for your acrylic fabrication project. Each unique process has distinct advantages and disadvantages and there is no ‘one size fits all’ option when it comes to CNC. CNC laser cutting and CNC routing and machining are two of the major processes available.

CNC laser cutting uses a high powered laser beam focused using a series of mirrors to melt through materials before pressurized nitrogen blows it away, leaving a clean cut in the workpiece. As the laser is so thin, CNC laser cutting can produce detailed pieces with incredibly high precision and the flexibility of a computer-controlled laser beam allows for a wide range of customizable shapes and sizes.

CNC routing and machining processes use computer control to guide cutting tools across a workpiece to produce a modeled shape. This allows for high quality and accurately fabricated products but lacks the design flexibility of laser cutting. The primary benefit of CNC routing and machining is the material saving and ability to produce parts in large quantities while retaining quality.

FX Plastics specializes in CNC processes for acrylic fabrication producing high-quality parts quickly and for highly competitive prices, contact us now to find out more!

Acrylic as a Glass Alternative

Acrylic, sometimes known by a brand name ‘Perspex’ is a very versatile material used extensively as an alternative to glass. The primary advantage of acrylic is its strength, being up to 17 times stronger than glass pieces and is highly shock and scratch-resistant. It is also much lighter than glass, weighing only half as much; hence acrylic is more easily transported.

Acrylic Fabrication is typically performed through CNC (computer numerical control) laser cutting processes. This utilises numerical inputs or computer-aided drawings (CAD) to control cutting machines. This allows for highly precise parts to be formed with minimal influence from human error and at much better prices than other forming techniques. Acrylic fabrication is also highly versatile and allows for large varieties of shapes to be formed.

Acrylic fabrication is used extensively as a glass replacement in applications ranging from aquarium windows to fiber optics. CNC laser cutting processes make many of these diverse applications possible.

FX Plastics are experts in CNC laser cutting processes for acrylic fabrication, providing precise and competitively priced fabrications for a plethora of acrylic applications. In recent times, FX Plastics has used such acrylic fabrication processes to provide acrylic panels to the customer service industry to serve as barriers protecting against the transmission of COVID 19.

Enquire today at FX Plastics for more information.

Using acrylic sheets to make Covid-19 Protective Shields

Acrylic sheets make for one of the best materials for COVID-19 protective shields. They are effective in protecting users behind both sides from virus infection and the spread of bacteria in general that comes with retail transactions. Acrylic sheets are able to be cut in various sizes and shapes as per the requirements of any customer laser cutting specialist FX Plastics are able to make the most precise cuts out of acrylic sheets to make ideal COVID-19 protective shields.

A small window at the bottom of the screen is usually cut to allow for the transfer of tender and items. What makes using acrylic sheets so favorable is its highly competitive price that doesn’t impair quality, reliability, and effectiveness in the product.  The process of design and fabrication by FX plastics is also cost-effective due to manufacturing protocols allowing for highly modified bulk orders at great prices. The screens provided are essential in providing COVID-19 health assurances in supermarkets, medical centers, pharmacies, and any environment where staff to customer and staff interaction is present.

Different ways to polish acrylic

Polishing acrylic sheets is necessary if you want smooth and translucent to clear finishes to your plastic products. There are three main methods of polishing acrylics, each method producing a different result. Different types of products will require a different method of polishing. The three methods used by most fabricators are Diamond polishing, Flame polishing, and manual polishing.

Diamond Polishing

This method results in perfect smoothed out edges on straight or sloping surfaces. Suitable for acrylic materials up to 2100mm in length this method will ensure your product does not have any structural weak spots improving on the longevity of the product. Overall diamond polishing results in attractive and longer-lasting products typically used for high-end retail, thick materials, and items that will be viewed up close.

Flame Polishing

This method of polishing acrylic sheets involves heating the surface so much that it causes slight melting to create smoothness around the edges. This is necessary on items with edges that are difficult to reach/access or for holes. It’s far cheaper than the other two methods and is faster to do whilst still providing high-quality finishes.

Manual Polishing

The last method used by plastic fabricators for acrylic sheets is manual polishing. Through utilizing a rotating polishing disk or polishing cloth with paste this method requires extensive manual labor and takes longer than diamond or flame polishing. Manual polishing is commonly used in larger items, low volume items and to repair or remove scratches.

What is computer Aided Drawing used for?

What is Computer-Aided Drawing (CAD)?

CAD drawing is an in-depth 2D or 3D sketch which displays components and parts of an engineering, design and fabrication project. There are a number of software applications that can be used on computers which make this process possible.

Which professions use Computer Aided Drawing (CAD)

This type of software is used across many industries and provides groundbreaking improvements in efficiency, accuracy and consistency of design and fabrication.

Computer-Aided Drawing (CAD) used for fabrication

CAD allows for the most precise modeling you can do. Accuracies are made by the fraction of a millimeter. Designs can be saved as preset models to use for fabrication and makes the whole process a lot easier and saves a lot of money. The accuracy of CAD in fabrication allows for cost optimization and close cuts by the fraction of a millimeter mean a reduction of wasted material reducing costs dramatically.

CAD Software

Popular choices among professionals include AUTOCAD (the most popular and versatile) which comes at $2805 a year, CIVIL 3D at $3225 a year, Advance Steel at $2945 and TinkerCAD which is the most simple software allowing for design and printing free of charge.

Possibilities made through CNC Laser Cutting on Acrylic Sheets

 CNC Laser cutting is a reliable service provided by acrylic sheet fabricators to allow for precision cuts through direct physical contact, which is unlike regular laser cutting. Precision is guaranteed through automation and assistance through computer numerical control or computer-aided drawing(CAD) which ensures minimal wastage of material and thus economic pricing.

CNC Laser Cutting on Acrylic Sheet provides the potential for the creation of a very vast array of items and customizations. Letterings for signage can easily be made and even regular items such as coffee cups can be formed from Acrylic sheets.  Additionally, CNC Laser Cutting with Computer-aided Drawing(CAD) allows for efficiency through regular software updates, updates regularly improve on performance and waste reduction as well as error reduction benefiting the efficiency of the manufacturers greatly. Furthermore, CNC laser cutting is not just effective on acrylic sheets; manufacturers are able to also cut sturdier materials and forms of plastic with the same level of accuracy and precision with the assistance of computer-aided design. The experts in the field at FX Plastics are able to cater to your needs and manufacture plastic items at affordable prices with great precision and customizability.

So, enquire today at www.fxplastics.com.au to find out more!

Don’t get Complacent, Stop the Spread and use COVID-19 Protective Shields.

Top plastic fabricators in Sydney are doing their part to stop the spread of COVID-19. COVID-19 protective shields are increasingly being used by many fast-food restaurants, convenience stores, medical practices to lower the risk of infection spreading during transactions. Protective shields are a precaution that causes no harm and demonstrates a business’s duty of care during these struggling times. Perception upkeep is an absolute must for any business especially now, so don’t be the business that leaves its customers in the dark wondering “what are they doing during this pandemic”.

COVID-19 Protective shields are made of acrylic sheets and are cost-effective. Plastic fabricators from Sydney, FX Plastics are a subsidiary for Covidscreens who offer quality protective shields at an affordable price and do much more than just sell them to you. The services they offer include site investigation, customization, installation, and maintenance. The stress and work is taken out of your hands and handled by professionals who are here to help your business and the wider society with stopping the spread of infection in beautiful Sydney. Inquire today at www.covidscreens.com or www.fxplastics.com.au to find out more about COVID-19 Protective Shields or Acrylic sheets and plastic fabricators.

Businesses at risk of spreading COVID-19 are installing Hygiene Screens.

As discussed in the previous blog, a new priority has been set by many essential services on ensuring that health and safety measures are put in place during the COVID-19 outbreak to help reduce the spread of infection. A device for ensuring that a satisfactory level of health and safety is maintained between customers and staff is Hygiene screens or COVID-19 Protective Shields. The device blocks potentially infectious particles from transmitting between parties in a non-invasive manner allowing for regular transactions to function for businesses. It is not just the health sector that are installing these devices but every essential service still running during these times that are involved in face-to-face transactions with many customers on a regular basis. This includes retail stores, supermarkets, restaurants, hotels, convenience stores, petrol stations, etc.

Installing COVID-19 Protective Shields (Hygiene Screens) definitely should be considered by these customers however, it is not the only measure that should be implemented. Employers have been advised by WorkSafe to provide handwashing facilities and maintain those facilities, provide soap or alcohol-based hand sanitizer where available and put up signage that encourages and informs customers and staff of the importance of maintaining health and safety measures during this pandemic. Furthermore, personal protective equipment in the form of masks and gloves should be provided to the staff. These measures in combination with the installation of COVID-19 Protective Shields functioning as Hygiene Screens will ensure the reduction of the risk of COVID-19 spread within the confines of your business place. Every employer should be taking these necessary steps provided by WorkSafe and even are encouraged to go the extra mile by taking their own measures to help improve the health and safety of society.

Covid-19 Acrylic Hygiene Protection screens – A new priority on health and safety.

Due to the recent COVID-19 outbreak, medical practitioners and other essential services that involve coming into contact with customers on a regular basis are working on measures to ensure health and safety amongst interactions between staff and customers. A focus for medical centers, pharmacies, hospitals and even supermarkets, retail stores, restaurants, and hotels has been to install COVID-19 Acrylic Hygiene Protection Screens. These clear desk/countertop screens help to protect individuals on either side from spray and splatter that might be transmitted during a transaction between staff and customers, helping to reduce the chance of spreading infection. This is an important measure that should be considered by every business that involves a transaction between many customers on a daily basis, the severity and apprehension that COVID-19 has on society should not be overlooked as the priority for businesses during this period should always be to ensure the health and safety of every stakeholder involved in the business from staff to customer. COVID-19 Acrylic Hygiene Protection Screens can come in custom sizes at the convenience of the business set up and surroundings. Additionally, a transaction window is usually requested and placed at the bottom of the window so that a distance is maintained between the mouth and the cut-out, lessening the chance of any transmission of particles. The material used for a COVID-19 Acrylic Hygiene Protection Screen should be at least 6mm thick clear cast acrylic that is easily washable and transparent. The outbreak has shifted the focus for many essential services to be on hygiene and health, for many businesses this should of always been the case so now is the time for those businesses to step up and make the necessary actions required to do their part in helping “flattening the curve” and reducing the spread of infection. Installing devices as safety measures such as COVID-19 Acrylic Hygiene Protection Screens should now be a priority for any business dealing with face-to-face interactions with customers.