Computer aided drawing (CAD) – Important Benefits

Computer aided drawing or, CAD has evolved immensely in the last few years and made life easier for an industrial designer. The age of free hand sketches is over and engineers these days rely a lot on Computer aided drawing (CAD). There are several advantages associated with CAD.

The first draft needs a lot of deliberations and discussions to make it meaningful according to the need and objectives of the project. Faster modification, addition and deletion in Computer aided drawing (CAD) makes it very useful. It also allows several people to work on the same project by providing easier data use. One can also archive a document without the fear of losing it.

Since, Computer aided drawing (CAD) is computerized, it remains safe and protected unlike handmade drawings which can be stolen, damaged or, lost. Computer aided drawing also allows faster drawing since lines and shapes can be drawn quickly and all related tasks can be easily automated. Also, Computer aided drawing ensures extreme precision and is less prone to mistakes.

Design and Fabrication – Key Design Principles

Design and fabrication is an approach with emphasizes on the importance of designing a product such that it meets the need and can be manufactured easily. It deals with dimensional tolerance to the number of components in a finished part so that companies can manufacture more parts faster and at a lower cost.

Simple products with fewer elements are more reliable and easy to assemble and they are also subject to less inventory control issues. Design and fabrication also includes the use of standard components whenever possible since it eliminates a lot of potential issues. Re-use of parts which have been designed and fabricated across product lines also ensures lower manufacturing cost.

Design and fabrication goes hand in hand which means that use of shapes which are easy to mould and avoiding the need for surface finishes that require additional work are given importance. One must also focus on limiting the number of machine operations required. Capitalize on smart and innovative designs with state of the art design and fabrication will reduce chances of error.

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Diamond Polisher – Finished to Perfection

Diamond polisher is used in the final stage of the manufacturing and fabrication process for a range of products to achieve high quality finish without compromising on the deadline of the manufacturing process. One can easily rely on the accuracy of a diamond polisher which has cutting edge capabilities to provide the best quality finish across a wide range of products and projects.

Diamond polisher makes use of angled polishing which is ideal for delivering high quality finish for many products. The diamond polisher can offer high level finishing on acrylic products up to 50mm width and infinite length. There are diamond polishers available which can offer fully automated polishing on acrylic up to 3100mm long with maximum thickness of 120mm and designed for maximum efficiency.  The buff polishing can offer ultra-smooth, high quality and highly polished finish. Highly skilled operators also make use of flame polishing which uses a superfast smooth flame polish finish across a wide range of substrates in different shapes and sizes.

CNC laser cutting – Simple Mistakes to Avoid

The main components of CNC Laser cutting machine includes the machine host part, control system, laser, chiller, regulator etc. Most of the recent models are equipped with self-diagnostic tools that provides key details of the CNC laser cutting system. In such case, one doesn’t really need to outsource all maintenance activities of the CNC laser cutting machine, rather in house team of technicians can fix most of the problems.

High wattage certainly makes CNC laser cutting machine to cut materials at a faster rate, however that is not the only determining factor. Other factors like the performance of the optical system where it can focus the beam onto the material to be cut can enhance productivity. The worn out lenses of the CNC laser cutting machine can be replaced to ensure focussed beam and increased productivity.

The CNC laser cutting doesn’t necessarily need a dedicated air supply system. Rather, one can use a supply hose and connect it to the compressor which can supply air to other operations along with CNC laser cutting machines. By making simple adjustments to ensure that common mistakes are not repeated, one can certainly enjoy enhanced productivity with CNC laser cutting.

Acrylic sheets – Various different Uses

The use of acrylic sheets have increased exponentially over the last few years. Acrylic sheets are extremely durable, lightweight and less expensive than glass, which makes it very popular for commercial and personal use. They have become the first choice for table top protectors, shelving and large acrylic mirrors.With numerous advantages associated with Acrylic sheets when compared against glass, this versatile material is now being used by many different industries. Since Acrylic sheets offer great durability and is also water resistant, they are used for Submarine windows. Also, the clarity of clear acrylic allows visitors to look around.In luxury pool designs, acrylic sheets can be used as viewing windows which can allow swimming instructors and diving coaches to keep a track of their student’s training. Similarly, acrylic aquariums can be moulded into different shapes and provides a great view of what’s inside. Acrylic sheets can be also used for motorcycle helmets since they are durable, yet lightweight and scratch resistant as well.

CNC laser cutting – Simple Mistakes to Avoid

The main components of CNC Laser cutting machine includes the machine host part, control system, laser, chiller, regulator etc. Most of the recent models are equipped with self-diagnostic tools that provides key details of the CNC laser cutting system. In such case, one doesn’t really need to outsource all maintenance activities of the CNC laser cutting machine, rather in house team of technicians can fix most of the problems.

High wattage certainly makes CNC laser cutting machine to cut materials at a faster rate, however that is not the only determining factor. Other factors like the performance of the optical system where it can focus the beam onto the material to be cut can enhance productivity. The worn out lenses of the CNC laser cutting machine can be replaced to ensure focussed beam and increased productivity.

The CNC laser cutting doesn’t necessarily need a dedicated air supply system. Rather, one can use a supply hose and connect it to the compressor which can supply air to other operations along with CNC laser cutting machines. By making simple adjustments to ensure that common mistakes are not repeated, one can certainly enjoy enhanced productivity with CNC laser cutting.

For more information, contact FX Plastics today.

Diamond polisher – Polishing Acrylic

Why polishing acrylic is sheets important? Because, machining i.e. sawing, milling and turning leaves behind matte surfaces. Since acrylic sheets are mainly used for visual purpose, hence there is a need to polish the visible surfaces to make them look clear. There are different methods available, however diamond polisher ensures polished edges and high quality polishing.

When using a diamond polisher, the edges on the acrylic sheets are moved over sharp, fast rotating diamonds. If done rightly by an experienced technician, diamond polishing can be easily compared with cast surfaces. The method is relatively inexpensive and can be easily performed on large batches.

Diamond polisher can be used on edges of shelves and signs which have been previously sawn to the right dimensions. This method is exclusively used for straight or sloping sides. It generally cannot be used on rounded corners. There are other polishing methods available as well which includes flame polishing, manual polishing and Laser cutting.

For more information, contact us at FX Plastics today.

Design and Fabrication – Custom fabricated solutions

The design and fabrication team at Fx plastics offer flawless designs, cost effectiveness, reliability and high quality. Also, you will find our estimates accurate, prompt and competitive. Design and fabrication involves a series of steps which starts from the design phase based on the customer’s need, budget and timeline.

The first step to achieve custom fabricated solutions with design and fabrication of acrylic sheets is to cut them into necessary sizes. CNC machines are used to achieve accurately cut blocks where it also cuts grooves into the pieces to ensure proper corners. The cut pieces are then bent to achieve the desired shape and design.

The next step in the design and fabrication process of acrylic sheets involve application of glue as per the design. It is important to glue the pieces accurately to avoid unfavourable defects in future. The last step is to polish the necessary pieces before they are assembled.

For more information, contact us at FX Plastics today.

 

Computer aided drawing (CAD) – Important factors to consider

Acrylic sheets are made from polymers which can be easily remoulded with the application of pressure and heat. One of the most popular technique Computer aided drawing (CAD) has revolutionised the plastic manufacturing industry since it offers both quality and reliability without compromising on the aesthetics.

There are certain important factors to consider when deciding on the right production process for acrylic sheets. The cost and volume plays an important role in the fabrication process using acrylic sheets. The cycle time, labour costs and automation percentage are important factors to consider.

The size and shape of the parts are important factors and the Computer aided drawing (CAD) models can enhance the economic viability of the product. The lead time depends on the manufacturing set up and tooling. Choosing the right material is important to ensure that the product lives up to its functional requirements. Computer aided drawing (CAD) helps in building three-dimensional models based on the geometric parameters.

For more information, contact FX Plastics today.

Acrylic Sheets – Different Types to choose from

Acrylic sheets are extremely popular throughout the world of plastics for their brilliance, shine, remarkable scratch resistance, impact resistance and durability. Acrylic sheets exhibit greater load bearing capacity than polycarbonate which is considered as one of the toughest materials. There are different types of acrylic sheets available which can help in creating customised designs based on your business need.

The most common form of Acrylic sheets are the clear sheets which have staggering variety of dimensions to address all needs. The white acrylic sheets are perfect for unusual dimensions and light sensitive applications such as outdoor signage and advertisements. The rainbow of options available with coloured acrylic sheets offer both aesthetics and durability.

The mirrored acrylic sheets offer the best of both worlds since they have the strength and durability along with a resistant reflective surface perfect for all sorts of service and high stress environments. One can cut their energy costs and manage temperature within their facility with solar tinted acrylic sheets

For more information, contact FX Plastics today.