Category Archives: Blog

Design and Fabrication – Key Design Principles

Design and fabrication is an approach with emphasizes on the importance of designing a product such that it meets the need and can be manufactured easily. It deals with dimensional tolerance to the number of components in a finished part so that companies can manufacture more parts faster and at a lower cost.

Simple products with fewer elements are more reliable and easy to assemble and they are also subject to less inventory control issues. Design and fabrication also includes the use of standard components whenever possible since it eliminates a lot of potential issues. Re-use of parts which have been designed and fabricated across product lines also ensures lower manufacturing cost.

Design and fabrication goes hand in hand which means that use of shapes which are easy to mould and avoiding the need for surface finishes that require additional work are given importance. One must also focus on limiting the number of machine operations required. Capitalize on smart and innovative designs with state of the art design and fabrication will reduce chances of error.

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CNC laser cutting – Simple Mistakes to Avoid

The main components of CNC Laser cutting machine includes the machine host part, control system, laser, chiller, regulator etc. Most of the recent models are equipped with self-diagnostic tools that provides key details of the CNC laser cutting system. In such case, one doesn’t really need to outsource all maintenance activities of the CNC laser cutting machine, rather in house team of technicians can fix most of the problems.

High wattage certainly makes CNC laser cutting machine to cut materials at a faster rate, however that is not the only determining factor. Other factors like the performance of the optical system where it can focus the beam onto the material to be cut can enhance productivity. The worn out lenses of the CNC laser cutting machine can be replaced to ensure focussed beam and increased productivity.

The CNC laser cutting doesn’t necessarily need a dedicated air supply system. Rather, one can use a supply hose and connect it to the compressor which can supply air to other operations along with CNC laser cutting machines. By making simple adjustments to ensure that common mistakes are not repeated, one can certainly enjoy enhanced productivity with CNC laser cutting.

For more information, contact FX Plastics today.

Diamond polisher – Polishing Acrylic

Why polishing acrylic is sheets important? Because, machining i.e. sawing, milling and turning leaves behind matte surfaces. Since acrylic sheets are mainly used for visual purpose, hence there is a need to polish the visible surfaces to make them look clear. There are different methods available, however diamond polisher ensures polished edges and high quality polishing.

When using a diamond polisher, the edges on the acrylic sheets are moved over sharp, fast rotating diamonds. If done rightly by an experienced technician, diamond polishing can be easily compared with cast surfaces. The method is relatively inexpensive and can be easily performed on large batches.

Diamond polisher can be used on edges of shelves and signs which have been previously sawn to the right dimensions. This method is exclusively used for straight or sloping sides. It generally cannot be used on rounded corners. There are other polishing methods available as well which includes flame polishing, manual polishing and Laser cutting.

For more information, contact us at FX Plastics today.

Design and Fabrication – Custom fabricated solutions

The design and fabrication team at Fx plastics offer flawless designs, cost effectiveness, reliability and high quality. Also, you will find our estimates accurate, prompt and competitive. Design and fabrication involves a series of steps which starts from the design phase based on the customer’s need, budget and timeline.

The first step to achieve custom fabricated solutions with design and fabrication of acrylic sheets is to cut them into necessary sizes. CNC machines are used to achieve accurately cut blocks where it also cuts grooves into the pieces to ensure proper corners. The cut pieces are then bent to achieve the desired shape and design.

The next step in the design and fabrication process of acrylic sheets involve application of glue as per the design. It is important to glue the pieces accurately to avoid unfavourable defects in future. The last step is to polish the necessary pieces before they are assembled.

For more information, contact us at FX Plastics today.

 

Computer aided drawing (CAD) – Important factors to consider

Acrylic sheets are made from polymers which can be easily remoulded with the application of pressure and heat. One of the most popular technique Computer aided drawing (CAD) has revolutionised the plastic manufacturing industry since it offers both quality and reliability without compromising on the aesthetics.

There are certain important factors to consider when deciding on the right production process for acrylic sheets. The cost and volume plays an important role in the fabrication process using acrylic sheets. The cycle time, labour costs and automation percentage are important factors to consider.

The size and shape of the parts are important factors and the Computer aided drawing (CAD) models can enhance the economic viability of the product. The lead time depends on the manufacturing set up and tooling. Choosing the right material is important to ensure that the product lives up to its functional requirements. Computer aided drawing (CAD) helps in building three-dimensional models based on the geometric parameters.

For more information, contact FX Plastics today.

Acrylic Sheets – Different Types to choose from

Acrylic sheets are extremely popular throughout the world of plastics for their brilliance, shine, remarkable scratch resistance, impact resistance and durability. Acrylic sheets exhibit greater load bearing capacity than polycarbonate which is considered as one of the toughest materials. There are different types of acrylic sheets available which can help in creating customised designs based on your business need.

The most common form of Acrylic sheets are the clear sheets which have staggering variety of dimensions to address all needs. The white acrylic sheets are perfect for unusual dimensions and light sensitive applications such as outdoor signage and advertisements. The rainbow of options available with coloured acrylic sheets offer both aesthetics and durability.

The mirrored acrylic sheets offer the best of both worlds since they have the strength and durability along with a resistant reflective surface perfect for all sorts of service and high stress environments. One can cut their energy costs and manage temperature within their facility with solar tinted acrylic sheets

For more information, contact FX Plastics today.

Acrylic fabrication – Know the Benefits

Acrylic fabrication can be moulded and shaped to virtually any contour making it a bespoke solution. The acrylic polymer is created when giant carbon molecules are combined chemically. The end result exhibits glass like characteristics which includes clarity, brilliance and transparency. While the weight is half of glass, the impact resistance is almost ten times.

Acrylic fabrication adds a lot of performance enhancing characteristics like scratch resistance, glare reduction, solar reflection and anti-fogging. Acrylic fabrication is surprisingly affordable and helps in getting your store and merchandise stand out in the crowd. The greatest advantage associated with the use of acrylic fabrication is that it is lightweight thereby easy for plastic suppliers to design and fabricate displays.

Different types of fabrication methods can be used which includes UV bonding, solvent welding and Laser cutting. Acrylic is malleable and the sheets can be moulded or fastened together into any shape. It also lends itself beautifully to every possible style or décor.

For more information, contact FX Plastics today.

5 Benefits of CNC Laser Cutting You Cannot Ignore

 

Computerized numerical control (CNC)) laser cutting has revolutionized industrial fabrication processes around the world. It offers far greater control than any previous technology of the fabrication process. This has led to the development of highly sophisticated fabrication methodologies which minimize waste and optimize output quality. If you want to get design and fabrication services, then you should know what CNC laser cutting can offer you. With that in mind, let’s take a look at some of these:

 

5 Important Advantages of CNC Laser Cutting

 

Unmatched Accuracy

CNC laser cutting is the only technology in the industrial design and fabrication market with a near perfect accuracy mark. The actual fabrication process, material used and mathematical calibrations matter a lot. However, CNC laser cutting does provide a far superior output than any other comparable technology.

 

High Processing Speed

Another great thing about CNC laser cutting is that it can handle multiple projects at the same time. The program used to implement the cutting requirements can be constructed as required and so, any number of fabrications is possible.

 

No Heat Related Issues

With traditional laser based cutting, there is always a possibility of thermal degeneration of the material. However, through precise control of the beam intensity, all potential thermal degeneration can be screened out. This results in cleaner fabrications and better looking products all around.

 

High Precision

Precision matters a lot in all kinds of design and fabrication projects. Using CNC laser cutting techniques is a great way to create custom fabrications with specific cutting requirements without overstretching costs. This gives clients a better product as well as allows companies to work more efficiently.

 

Oxide Free Cutting

Oxidation leading to blurring is often a very big problem in industrial design and fabrication. This problem can be easily solved using CNC laser cutting which can be configured to eliminate oxidation during cutting. This results in cleaner fabrications with minimum need for finishing and polishing.

 

FX Plastics: The Leading Experts for CNC Laser Cutting Services in Australia

FX Plastics is one of the best known CNC laser cutting service providers in Australia. We work with all kinds of techniques and materials. Our CNC laser cutting services can serve a wide range of needs. If you are looking for top-quality design and fabrication services, look no further than FX Plastics. Get in touch with our experts now!

5 Reasons Automated Diamond Polishers are a Better Option

Diamond polishing is an important part of all kinds of industrial design and fabrication services. The polishing brings out the real visual appeal of the fabricated item and also extends its lifespan. Not long ago, the majority of polishing in the industry was done manually by professionals.

However, advances in automation have upped the ante on all aspects of industrial design and fabrication, and diamond polishers are part of the package. If you are wondering what they offer, here’s a look at their biggest benefits.

 

5 Benefits from Automatic Diamond Polishers

 

Consistency

Putting a diamond coat polish on any fabricated material can be a long and daunting task. If it is done manually, the chances of missing out on several places can increase significantly. So, using automatic diamond polishers is a better idea especially if your fabricated product is larger in size.

Quality

Diamond polishers, when used manually, can have a variable quality for a number of reasons. When they are used via automated polishers, the overall quality of the polishing improves significantly. This ensures that each item can get maximum benefit from the diamond polish and perform at its best.

 

Volume

Automated diamond polishers can get a lot of units polished within a relatively short amount of time. This optimizes the work flow for the company and also makes possible the handling of larger orders or orders on tight deadlines.

Performance

Automated diamond polishers offer better performance in terms of the number of units serviced per polisher change. This means that companies can target more units serviced for each diamond polisher and increase their overall profit. This also means that the machines doing the polishing using the rubber head last longer as well.

 

Technology

Edge polishing machines have recently entered the market and provide considerable process optimization values to design and fabrication companies. This technology builds on previous ones and allows for even great optimization. This is good for companies as well as their clients.

 

Looking for Diamond Polishers in Australia? Get in touch with FX Plastics!

FX Plastics is one of the leading companies for high-quality diamond polishers and design and fabrication services in Australia. We use high-end CNC laser cutting technologies to deliver masterful CAD based industrial fabrications. If you want to get flawless services in the Australian industrial fabrication industry, then FX Plastics is the company to choose. Contact us now!

 

5 Key Steps to the CNC Routing and Machining Process for Acrylic Fabrication

CNC machining for acrylic fabrication has made a significant impact on the global market in recent years. With the rapidly rising technology proficiency of CAD/CAM systems, CNC routing and machining has become a very precise manufacturing science. The entire process goes through multiple steps from design, drafting, sequencing, simulating to finally manufacturing. Here is a more detailed breakdown of the overall process:

 

5 Key Aspects of an Industrial CNC Routing and Machining Process

Model Designing

CNC based designing is the first step of the process for industrial acrylic fabrication. In this step, the concept itself is formulated. The designer may use any specialized version of CAD to meet the process requirements. Once the acrylic fabrication concept is finalised, the design is sent forward to drafting.

 

Model Drafting

This phase actualizes the concept design by using CAD or computer aided design drafting. This process often combined by companies offering acrylic laser cutting in Sydney, but it is important to know the distinction. In the modelling phase, the geometrical aspects of the design are ascertained. This process leads to feedback via which the CAD is reoriented for more practical applicability.

 

CAM

This is the final phase of the digital process formulation process. Here, the previously undocumented changes in the model format are put into effect and the manufacturing process is calibrated accordingly. CAD, CADD and CAM are often combined together because they are all digital concept, development and application phases. However, the importance of each is distinct and should be understood separately. The finalization of this process feeds into the actual CNC laser routing and machining process.

 

CNC Routing and Machining

This process is the culmination of all the planning and digital modelling done in previous steps. The program has a pre-loaded file which is executed by the software. This software then guides the CNC routing and machining tasks which complete the acrylic fabrication process.

 

Finishing

This is not actually part of the CNC routing and machining process, but the best acrylic companies in Sydney offer it. The finishing is done to polish the acrylic fabrication and provide it a finished look. Depending upon the type of fabrication, diamond polish, flame polish or other methods may be used.

 

Looking for CNC Routing and Machining Services in Sydney? Contact FX Plastics!

FX Plastics provides high-quality CNC routing and machining services to clients from all over Sydney. For the highest quality acrylic fabrication, visit FX Plastics or contact our experts today!