Category Archives: Blog

What to Consider when Buying a CNC Laser Cutting Machine

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Here are the three key steps of CNC laser cutting.

CNC stands for Computer Numerical Control. It is used to control the movement of a machine tool using computer-aided engineering software. CNC machines are often used in industries such as automotive, aerospace, furniture, medical engineering, and more.

It’s important to note that these steps are only one example of how this process works. There are more ways to make objects with CNC laser cutting by adjusting settings or by using other types of machines for specific tasks

In order to get a sleek-looking product, one should take into account the three key steps of plastic design and fabrication.

In the first stage, the person creates a 3D model for their idea. In the second stage, they send it to a machine that will cut out that model into a digital file. In the third stage, they put it together with other similar parts.

To learn more about how to get started with these three steps of design and fabrication, please visit our website at www.rmazetech.com

The three steps to plastic design and fabrication are as follows –

1. Design 2. Production 3. Distribution

When it comes to laser cutting machines, it’s not always easy to find the right machine. This is especially true when it comes to some of the more complex and sophisticated types of lasers that require a CNC system.

There are four key factors that you should consider when buying a laser: cost, speed, power, and accuracy. There are also some other factors like size and weight that might need attention depending on what you plan to use the machine for.

With the advancements in technology, some tools are becoming more accessible. This includes laser cutting machines. There are many benefits of laser cutting, but you should consider the factors that will impact your purchasing decision before making your purchase.

Laser cutting is the process of using a laser to cut or engrave materials by repeatedly bouncing a laser beam off two mirrors which are mounted at right angles on a gantry so as to form an X-Y table above the material to be cut/engraved.

One of the most important considerations is how much you intend on using your machine and what type of materials you plan on working with – lasers work best with metals and plastics while wood can be done with hand tools or milling machines.

Whether you’re a hobbyist or a professional, it is important to know what to consider when buying a CNC laser cutting machine. This article lists the things that need to be considered before making your purchase decision.

When buying a CNC laser cutting machine, make sure that it has the right tools and software for the project. In addition, make sure that you have enough desk space and can afford the investment.

3 Key Steps to Plastic Design and Fabrication

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Plastic moulding is a great way to get economically efficient plastic displays and other parts for industrial use.  The process for design and fabrication of these plastic displays is mostly done through a 3 stage process. If you want to get CNC routing and machining based products, then you need to know what this process is.

 

The 3 Step Process for Design and Fabrication of Plastic Displays

 Design

Designing is the first part of the process, and it involves the use of computer aided drawing (CAD) to create a digital diagram of the display item you want. A CAD professional will model the product and then feed the relevant data into the machinery which will then proceed to fabricate the product itself.

If you choose a good company, then they will take insights from you in creating the model and modify it accordingly. It is important to be involved in this part of the process and ensure you understand the dimensions of the product to be produced.

Mould Design

Mould design is cast from hardened metals templates. These “types” essentially dictate the final outcome of the moulding process itself. Now, depending upon your design model and its specifications, the moulds might be modified as much as possible. With CNC laser cutting, you can actually fabricate completely customized displays. This is great when you cannot find preset moulds for your specific display requirements and need a unique design and fabrication process.

Manufacturing

The final phase of the process involves actually manufacturing the moulded piece into its final form. Depending upon the type and properties of the material used, the manufacturing can involve many steps. The refinement can be done manually as well as through CAD based automated machines.

After the moulding has been produced in its final form, diamond polishers may be applied to provide a finishing to the product. This is done with particular plastic displays which must have a clear quality and edging to appear visually appealing to consumers.

 

Looking for Plastic Design and Fabrication Services in Australia? Contact FX Plastics!

FX Plastics is a highly reputable producer of a number of plastic display solutions in Australia. If you want to get high-quality plastic parts for a fair price, then we are best experts for you. Browse through our list of services to find the right one for you and get it made for your business in no time!

Acrylic Panels vs. Acrylic Sheets – What’s the Difference?

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There are a number of different types of acrylic sheets and panels on the market today, but which is right for you?

The two most common types of acrylic panels are cast and extruded. Cast panels are created by pouring liquid plastic into a mold to create a solid piece. Extruded panels, on the other hand, start as molten plastic that’s forced through a mold and cooled before it’s cut to size and assembled.

Extruded acrylic sheets are more likely to give off an “off-gassing” odor than cast acrylic sheets because the process of making them involves more steps.

There is no such thing as “acrylic paneling.” Acrylic paneling is simply another name for fiberglass sheet insulation.

Acrylic sheets are often used by arts and crafts enthusiasts. They are more affordable than panels and they can be cut to any size or shape.

The difference between acrylic panels and sheets is that the panels offer a polished surface that’s suitable for displaying artwork in a gallery or museum, while acrylic sheets can be customized to suit individual needs.

The acrylic sheet is much cheaper than the panel, but it cannot be used for large-scale projects like creating a permanent wall in an exhibition hall. The sheet has an unfinished surface and its edges will not look as sharp as the edges on the panel.

Acrylic panels are usually cut out in order to create a paneled window, but they can also be cut into any shape the customer wants. Acrylic sheets are typically used for acrylic displays, architectural projects like signage, and many other uses.

Acrylic sheets are much thicker than acrylic panels. The thickness of the sheets is not uniform because they are made up of several layers which have different thicknesses. Acrylic panels have a uniform thickness which makes them more durable for many applications.

Acrylic sheets are sheets of acrylic material that can be cut to any size and shape.

Acrylic panels are large, pre-cut pieces of acrylic that are used for decorative purposes or as a display window.

Acrylic sheets are often cheaper than panels because they can be cut to the desired size and shape. They also offer more design flexibility because acrylic sheets can be made to look like any type of material, not just clear acrylic-like panels.

How Hygiene screens use reduce coronavirus (COVID-19) transmission?

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You may need to increase how often and how thoroughly you normally clean your workplace, as well as clean surfaces that you do not normally clean, and to keep use hygiene screens at your workplace.

If you are cleaning because of a known or suspected case of COVID-19 in your workplace you should follow the https://www.safeworkaustralia.gov.au/ guidance.

You should determine what cleaning regime is suitable for your business based on your risk assessment.

Your risk assessment will help you to identify what your cleaning regime will look like, but you should consider these examples:

  1. Keep surfaces clear so that cleaning can be carried out more effectively
  2. Clean areas regularly in line with your cleaning regime
  3. Set clear guidelines for the use and cleaning of toilets, showers, and changing facilities to make sure they are kept clean
  4. Clean work areas and hygiene safety equipment between uses
  5. Frequently clean and disinfect objects and surfaces that are touched regularly
  6. If equipment like tools or vehicles is shared, then clean them after each use
  7. Properly install hygiene screens in public deal areas mainly.

Get your quote for hygiene screens at FX Plastics Today!

acrylic hygiene screen

Latest Range for Acrylic Hygiene Screens – For COVID-19 Protection

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Here at FX Plastics, we’re pleased to announce the arrival of our new range of Acrylic Hygiene Screens!

As businesses adapt to life under lock-down following the Coronavirus (COVID-19) outbreak and prepare to reopen when possible, you might be wondering about social distancing; both in and out of the workplace, and how you can stay safe.

Some form of social distancing will inevitably remain for some time. But in certain situations, such as working in an office, at a desk, or behind a till, maintaining 2 meters at all times can be a struggle; whether it is the nature of your work or accidentally stepping within the boundary. So here at FX Plastics, we’ve been looking at different ways to keep our customers safe during the Coronavirus (COVID-19) uncertainty.

Also known as a ‘Perspex screen’ or ‘Sneeze screen’, our Acrylic Hygiene Screens have been developed to help prevent the spread of illnesses/infections from coughing and sneezing. They work by providing a security barrier that helps to protect against airborne particulates; providing peace of mind and letting you work in confidence!

  1. Acrylic Hygiene Screen | Monitor Mount

These hygiene screens are manufactured from 3mm thick acrylic and can be easily mounted behind any monitor with a VESA connection. The innovative design is adjustable; allowing for you to fix the screen either horizontally or vertically. This adjustable feature allows you to mount the screens alongside each other (in width and height) so that you achieve optimal protection for yourself and your environment.

  1. Acrylic Free Standing Hygiene Screen

This free-standing hygiene screen can be easily placed on any desktop and is ready for immediate use! What’s more, is that it is a pass-through hatch of L230 mm x H30mm. The hatch allows you to pass important information/paperwork (up to A4 size) from one side to the other while maintaining a safety barrier.

The screen provides a security shield that is perfect for use in offices, reception desks, shop tills, or within the catering industry.

  1. Universal Hygiene Desk Screen

This is another Acrylic hygiene screen designed with a pass-through hatch. Consequently, allowing you to pass important information/paperwork from one side to the other while maintaining a safety barrier. However, one of the features that set it aside from our other options is that it has a left and right side screen; providing optimal protection!

It is easily placed onto any desktop and firmly held in place using a clamp; perfect or use in offices, reception desks, shop tills, or within the catering industry.

Want to know more?

If you have any questions or simply want to know more, get in touch today via our CONTACT US page; either over the phone!

 

 

How to protect your retail store with Hygiene Screens

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As retailers are working hard to keep stores operating, ensuring the health and safety of store staff and shoppers is crucial.

To support our customers during these difficult times, we have developed solutions to encourage social distancing, simplify hygiene measures and implement physical barriers between store employees and shoppers and providing hygiene screens for shopping counters. The assortment is growing continuously and can be adapted to specific needs. Please contact us if there is anything we can help you with – we are here to help.

Check-out Hygiene screens and floor dividers

Store personnel working check-outs have countless shopper interactions daily. Check-out screens and floor dividers create a mechanical barrier between store staff and shoppers and shield them from contamination. Installed on the check-out desk or between cashiers, it is a simple but effective solution that can be fully customised to meet your needs.

Floor dividers can also be installed between self-check-outs to ensure shoppers’ safety.

Hygiene station

Hygiene measures are key to protect staff and shoppers. Our hygiene station is a modular stand providing shoppers with hand sanitizer, disposable gloves, paper towels, and more. It can be placed at the entrance or throughout the store and keeps items organized. The hygiene station is customisable so items available to shoppers can be adapted depending on needs. Accessories such as glove box holders can also be attached directly to shelves.

Making a Plastic Display with Acrylic

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Transparent display cases are of great use across many industries, from displaying products in retail stores to foods in restaurants. A plastic display, no matter its use, needs to be very clear, impact-resistant, and lightweight. Acrylic is the best material to fill this function possessing all of these desired properties.

A plastic display is used to showcase products, and the superior clarity of acrylic makes it great for this. Acrylic is actually more transparent than glass, giving much better visual clarity. Glass is also much more reflective which can lead to glare. This can make it difficult to see the objects inside in some lighting. Acrylic sheets show minimal reflection or glare, making them much easier to see through. Acrylic sheets are also much safer and more secure than glass. They have much higher impact strength and do not break into sharp, hazardous pieces which make the plastic display safer.

When acrylic is used for a plastic display, it is easy to produce good quality from expert manufacturers like FX Plastics. First, the required dimensions are established and made into a CAD model. This model guides a highly accurate and efficient CNC laser cutting machine to precisely cut the acrylic sheets to size. Then, the sheets can be assembled into the plastic display and polished using a diamond edge polisher to perfect clarity.

FX Plastics has been supplying the best plastic display products for decades. Contact FX Plastics for more information.

How CNC Laser Cutting Meets Increased Acrylic Demand

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Acrylic screens have surged in popularity throughout the last year. The vast majority of businesses have integrated them into their set-ups for protection from COVID-19 transmission. Acrylic fabrication experts have had to meet this added need for acrylic screens on top of the existing popularity of the material. CNC laser cutting has been essential to the acrylic industry, allowing rapid and precise fabrication of almost any shape and size screen.

Acrylic fabrication for hygiene screens requires a range of different shapes, sizes, and angles to fit into varied spaces without disrupting business function. CNC laser cutting machines can cut almost any shape or design which may be required. CAD models that guide the machines can accurately represent all sizes and shapes and any cut-outs that may be needed. Some requirements include access windows for passing money or items, pre-cut plastic feet to allow a freestanding screen, and rounded corners for safety. They can all be included with CNC acrylic fabrication.

The precision of CNC laser cutting equipment far exceeds what can be achieved manually, even by the most skilled operator. This ensures that every product will be exact for a perfect installation every time. This is vital to keep up with the demand for high-quality acrylic fabrication. Precise screens are also important for safety applications to limit gaps that droplets may pass through.

FX Plastics are acrylic fabrication experts whose carefully and precisely crafted hygiene screens will give the best protection for your business. Contact us today to enquire.

Why is a Diamond Polisher the Best?

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Diamonds are one of the hardest known and available materials on Earth, which gives them many use cases in acrylic fabrication for cutting, machining, and polishing. A diamond polisher can achieve unmatched smoothness and clear edges on acrylic and is considered the best way to refine a part after cutting. The process improves the look of the part by removing excess plastic and restoring a high-quality finish and clarity to the cut surface.

Diamond is an arrangement of many millions of carbon atoms, each of which is bonded to four other carbon atoms. They form a tetrahedron structure (triangular pyramids) and can continue this pattern infinitely to form a very strong and sturdy structure. This contributes to the diamond’s great hardness which is highly sought after by any diamond polisher. To use them in acrylic fabrication, tiny diamonds are attached to a disc or polishing cloth and these are run along the surface. Using diamonds will remove any burrs or flashes in your acrylic fabrication and restore pristine visual clarity to the cut edge.

There are a few different methods of polishing plastics. These include manual polishing with a cloth, flame polishers, and using a diamond polisher. Flame polishing is a more budget-friendly option and can be somewhat more effective on curves but its quality is far exceeded by diamond. Some of the most common uses for diamond polishing include quality retail displays and clear plastic trophies.

When looking for acrylic fabrication specialists, it is essential that they are also diamond polisher experts. FX Plastics can precision cut and fully polish acrylic for the perfect finish every time.

How Do CNC Laser Cutting Machines Work?

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CNC Laser Cutting has become commonplace in the manufacturing industry, hailed for its incredible precision and flexibility. Because of its many benefits, plastic fabricators Sydney make extensive use of the technology. Many people would know how useful CNC laser cutting is, but how exactly does light cut so well? The word Laser is actually an acronym for light amplification by stimulated emission of radiation. The light in laser cutting is a heavily amplified beam, giving it the power needed to melt through solids like acrylic sheets used by plastic fabricators Sydney.

CNC laser cutting begins with computer designs of the desired part. Designs are normally produced in a CAD program and then translated using a CAM program by plastic fabricators Sydney. These translations guide the CNC machine. The machine uses a resonator to produce an intense beam of light in the head of the cutter which is focused out of the head as an incredibly thin beam using a lens. The light being so heavily focused produces a large amount of energy at the focal point which can melt or even vaporize the material. Most CNC laser cutting machines use a stream of an inert gas such as nitrogen to blow molten material out of the cut.

Laser machines are very versatile and can be used for a range of materials. Changing the focal length and depth of focus (by altering the lens or original beam) allows CNC laser cutting to be done for many material types and thicknesses. To learn more about laser cutting and other acrylic fabrication methods contact FX Plastics, master plastic fabricators Sydney.