Tag Archives: diamond polisher

Diamond Polisher – Finished to Perfection

Diamond polisher is used in the final stage of the manufacturing and fabrication process for a range of products to achieve high quality finish without compromising on the deadline of the manufacturing process. One can easily rely on the accuracy of a diamond polisher which has cutting edge capabilities to provide the best quality finish across a wide range of products and projects.

Diamond polisher makes use of angled polishing which is ideal for delivering high quality finish for many products. The diamond polisher can offer high level finishing on acrylic products up to 50mm width and infinite length. There are diamond polishers available which can offer fully automated polishing on acrylic up to 3100mm long with maximum thickness of 120mm and designed for maximum efficiency.  The buff polishing can offer ultra-smooth, high quality and highly polished finish. Highly skilled operators also make use of flame polishing which uses a superfast smooth flame polish finish across a wide range of substrates in different shapes and sizes.

Diamond polisher – Polishing Acrylic

Why polishing acrylic is sheets important? Because, machining i.e. sawing, milling and turning leaves behind matte surfaces. Since acrylic sheets are mainly used for visual purpose, hence there is a need to polish the visible surfaces to make them look clear. There are different methods available, however diamond polisher ensures polished edges and high quality polishing.

When using a diamond polisher, the edges on the acrylic sheets are moved over sharp, fast rotating diamonds. If done rightly by an experienced technician, diamond polishing can be easily compared with cast surfaces. The method is relatively inexpensive and can be easily performed on large batches.

Diamond polisher can be used on edges of shelves and signs which have been previously sawn to the right dimensions. This method is exclusively used for straight or sloping sides. It generally cannot be used on rounded corners. There are other polishing methods available as well which includes flame polishing, manual polishing and Laser cutting.

For more information, contact us at FX Plastics today.

Design and Fabrication: 5 Facts to Know About Diamond Polishing

Diamond polishing is the industrial process of refining the edge on processed materials. With acrylic designs and fabrications, this is even more important as it keeps the fabrication pristine. Not implementing the diamond polishing post fabrication can lead to grazing later.

Now, if you are not from the industrial plastic manufacturing and design industry, then you might not know some key facts on diamond polisher services. Here are some important ones you should know about.

 

5 Important Facts Diamond Polishing of Plastic Design and Fabrications

1.Types Of Diamond Polishing

There are basically two ways by which diamond polishing can be done. The first method involves moving a diamond head across the surface of the fabricated plastic which is kept stationary. The second method is involves keeping a stationary diamond head and moving the fabricated plastic over it.

2. Techniques

As mentioned above, the first type is meant to be used for industrial processing where uniformly crafted pieces of acrylic are run through a diamond polisher. The second type is meant for more customized fabrications which cannot be polished through the mechanized process.

3. Finishes

Diamond polishing can be done for basically two kinds of effects. These effects are purely cosmetic but do add significant value to the finished product. Clients can choose between matte and gloss finishes and there are separate processing times for each type.

4. Output

There are some alternatives to diamond polisher services such as hand sanding, sanding, flame polishing etc. However, none of these provide the quality output that can be seen after a diamond polishing. Also, custom designs are better suited for hand-based diamond polishing because they cannot be easily fitted into pre-set machines. These machines can only fit a certain type or size of fabricated plastic.

5. Cost

Diamond polisher services can be a costly depending on the quantity and quality of material being polished. The polishing finish is also affected by the cleanness of the fabrication process itself. Mechanised polishing can cost lesser with more volume or when the polishing surface is easily fitted into machines. Custom designs that need hand polishing can cost more.

FX Plastics: The Leading Diamond Polisher in Sydney!

FX Plastics is the most trusted specialist of high-quality diamond polishing services in the market. We have the latest technology and can deliver unmatched diamond polishing services for your design and fabrication needs. Visit FX Plastics or contact us now!

Diamond Polisher – Things To Know About The Polish

The role of a diamond polisher is extremely important because the polish can affect the price and grade of the diamond. The diamond polisher ensures the best shine for the diamond after it is cut. Polishing a diamond allows light to reflect within the diamond while giving that beautiful shine.

The polish of the stone plays an important role in the 4C’s of the diamond viz. Clarity, Colour, Cut and Carat weight. However, over a period of time the polish of the stone can be affected due to various factors. In order to preserve the shine, it requires diligence and care.

The role of a diamond polisher is quite challenging because even a small flaw can affect the polish of the diamond. Diamond can also be professionally re-cut and re-polished in case the diamond loses its shine due to any accident. However, the re-cut will reduce some carat weight every time.

For more information, contact FX Plastics today!

What Methods Do Fabricators Typically Use for Fabricating Acrylic?

Oftentimes, when manufacturing companies want to make various products, they will prefer using acrylic as opposed to glass. Acrylic fabrication is a much simpler process. In addition, it doesn’t involve spending exorbitant sums of money either. As mentioned before, acrylic is much lighter than glass. It is more solid and robust as well. Working with acrylic is much easier than working with glass too. All these reasons highlight why acrylic is fast becoming the material of choice for making a diverse range of products, prototypes and other goods.

 

Large-scale acrylic fabrication will inevitably involve the use of different kinds of tools. For instance, acrylic fabricators will typically use the machining lathe for cutting through sheets of plastic. Similarly, they will use the milling machine too. This machine is essential for moving various cut pieces through the process. Many people want the final product to have a sleek and glossy finish. This necessitates the use of various polishing machines, such as the diamond polisher. These machines offer a variety of settings that enable the user to provide a suitable finish to the final product. Using laser machines for cutting acrylic sheets or engraving the acrylic has become quite popular too. These machines offer cuts of high precision while being easy to use.

 

When workers fabricate acrylic, they will invariably rely on certain processes. Some of the more common fabrication processes include:

 

  • Welding: This process entails using heat to weld two or more pieces of acrylic together. In some cases, the fabricators will use adhesives for joining or adhering two or more pieces of acrylic. In situations where this is not possible, welding remains the sole recourse.
  • Compounding (or Blending): This process involves mixing two types of molten acrylics together, before the workers mould or cut them into shape. Acrylic fabricators will typically employ this method when they want an acrylic compound that blends the features of two different acrylics together. Compounding often yields acrylic that is more durable than the original material.
  • Foaming: Acrylic fabricators often use polyurethane and polystyrene for creating the foam. Thereafter, they manipulate this foam to create objects of different shapes and sizes. This method often comes into use for crafting lightweight plastic objects.
  • Moulding: This process involves forming an object by placing the heated acrylic into a mould. Thereafter, the fabricators will let the molten acrylic cool and harden. Rotational moulding produces hollow plastic items. Injection moulding is useful for producing dishware. Similarly, plastic fabricators in Sydney and other places use blow moulding for creating bottles.
  • Lamination: In this process, the fabricators will apply a layer of coating to the acrylic surface. This enhances the visual appeal of the object. In addition, it provides a protective layer or coating, which protects the object from deteriorating rapidly. Film and resin lamination are the two techniques that many acrylic fabricators often employ.

 

Cleaning and Maintenance

Regular cleaning and maintenance of your shower walls is necessary for various reasons. For one, it keeps your shower walls clean and hygienic. Second, it helps to maintain the pristine and like new look of your shower walls. Lastly, this helps to protect your shower walls from damage and make it last longer. Suffice to say that if you want to protect your investment, then regular upkeep of your shower walls should be part of your routine and schedule.

Cleaning and Maintenance of Tile Shower Walls

Tile shower walls can be easily wiped clean with a damp rag, and perhaps some detergent when necessary. It is the grout though, that will require more attention. The grout is basically more porous than the tile itself. As such, it absorbs moisture much quicker than the tile. This can lead to mould and mildew growth. This does not only ruin the look of your shower walls, but it also poses some health risks.

Thus, you should include a good grout cleaner along with your cleaning materials. You should also have the grout properly sealed to keep moisture out. If the grout is damaged or has chipped, it must be replaced.

One good thing about tile shower walls is that if one tile is damaged, you don’t have to replace the whole wall. Instead, you can simply have the damaged tile removed replaced with a new one.

Cleaning and Maintenance of Acrylic Shower Walls

In most cases, acrylic shower walls are easier to clean and maintain than tile shower walls. All you need to do is wipe them down with a damp cloth as you would with tile shower walls. However, when it comes to cleaning soap scum, be sure to use a non-abrasive cleaner. This is to prevent any scratch marks from being made on the acrylic shower wall. Remember, even if high quality acrylic shower walls made by plastic fabricators in Sydney are coated, they are still prone to scratching to some extent.

The biggest problem with acrylic shower walls is the replacement. When you have acrylic shower walls installed, they are usually installed as one large piece. Thus, when a portion of the acrylic shower wall is damaged, you only have two option left. One, you can have the whole shower wall replaced. Two, you can learn to live with the damage.

Get High Quality Acrylic Floating Shelves from Plastic Fabricators in Sydney

Acrylic shower walls are great alternatives to tile walls. However, in order to truly enjoy the benefits of having one, you need to make sure that you get only high quality acrylic shower walls. If you are interested in high quality custom acrylic floating shelves made, do get in touch with us. You can call us up through our telephone line at +61 2 9550 5844. You can also send us an email or leave your message in our contact page. As one of the leading plastic fabricators in Sydney, we have the equipment, experience and expertise necessary to manufacture acrylic shower walls that fit your design tastes and budget.

We also offer a host of other services like CNC Laser Cutting, CNC Routing and Machining, CNC Saw Cutting, Diamond Polisher and many other. So if you’re in need of services like acrylic laser cutting in Sydney or Perspex cutting in Sydney, get in touch with us today.

 

Quality Materials and Craftsmanship

Quality Materials and Craftsmanship

These are very important considerations to make when it comes to purchasing acrylic display frames. When you choose to go for mass-produced acrylic display frames, you are basically not sure of the quality of the material used and the craftsmanship that went into making them. When worse comes to worst, you’ll end up with an acrylic display frame that has a cloudy or foggy look or chips and damages easily.

When you have your acrylic display frames made by professional plastic fabricators in Sydney, this becomes less of a worry. You can actually visit their shop and see for yourself how the frames are made. The fabricator will also show you the kinds of materials they use so you can gauge for yourself if it is of high quality acrylic. You can even check the equipment they use like the laser cutters or diamond polishers and others just to see if they really have the tools necessary for an excellent job.

Get High Quality Custom Made Acrylic Photo Frames

If you are looking to have acrylic display frames made, please don’t hesitate to get in touch with us. You can call us up through our telephone line at +61 2 9550 5844. You can also send us an email or leave your message in our contact page. As one of the leading plastic fabricators in Sydney, we have the equipment, experience and expertise necessary to manufacture acrylic splashbacks that are both functional and aesthetically pleasing.

We also offer a host of other services like CNC Laser Cutting, CNC Routing and Machining, CNC Saw Cutting, Diamond Polisher and many other. So if you’re in need of services like acrylic laser cutting in Sydney or Perspex cutting in Sydney, get in touch with us today.

How Much Maintenance Do Acrylic Kitchen Splashbacks Need?

It is but natural for splashbacks to become dirty over time since they are installed behind the countertop where a lot of kitchen work happens. Think of splashes from water and oil, as well as dirt and grime that accumulate over time. Because of this, they will require regular cleaning and maintenance. But compared to splashbacks made from other materials, acrylic splashbacks are relatively easy to clean.

For example, if you have splashbacks made from tiles or natural stone, you will have a hard time keeping them clean. Because the stone or the grout is porous, it will absorb moisture and oil pretty easily. This makes it a conducive space for mold and mildew to develop. You wouldn’t have to worry about this happening if you have acrylic splashbacks.

Because of the acrylic’s smooth surface, it eliminates the chances of mold and mildew from growing. It is this feature that makes them easier to clean as well. For example, you can easily clean away oils and liquid from the acrylic splashback with the use of a rag. For a more thorough clean, you can use a damp rag and some detergent.

Get Custom Made Acrylic Kitchen Splashbacks

If you are looking for custom made acrylic kitchen splashbacks, please don’t hesitate to get in touch with us. You can call us up through our telephone line at +61 2 9550 5844. You can also send us an email or leave your message in our contact page. As one of the leading plastic fabricators in Sydney, we have the equipment, experience and expertise necessary to manufacture acrylic splashbacks that are both functional and aesthetically pleasing.

We also offer a host of other services like CNC Laser Cutting, CNC Routing and Machining, CNC Saw Cutting, Diamond Polisher and many other. So if you’re in need of services like acrylic laser cutting in Sydney or Perspex cutting in Sydney, get in touch with us today.

What Does a Diamond Polisher Do For Cutting Needs?

The CNC saw cutting process often works with a diamond polisher. Such a device is needed due to how diamonds can be rather hard and difficult to work cut. But with a proper polisher, it will be easier for a diamond to develop the proper shape that you want out of it. This is ideal whether you want to create a detailed item out of a diamond or just a simple piece of jewelry. Here is a closer look at how it can work.

A Wheel Is Needed

A sturdy wheel is required for a diamond polisher to work properly. A wheel will spin at a fast speed as a means of cutting down on the body of the diamond.
A series of small jagged chips and blades are used on the wheel. The polisher will use these sharp items to get through the diamond with enough force.

How Is It Positioned?

A polisher often uses a wheel that can be positioned in a variety of directions. You can get the wheel to move at any angle that you see fit. This should be helpful when aiming to saw through a hard diamond.

The wheel has to be stationary in order for it to work properly. When it is adjusted and tilted around, it will have an easier time with reaching the angles it has to get into when cutting things.

Can a Computer Help?

Considering how intricate some diamond designs may be, it is critical to get the help of a computer. The design and fabrication process can be supported through a computer aided drawing (CAD). This will entail a series of specific dimensions on each side of the finished diamond product.

A design can be uploaded to a polisher. Many modern polishers use systems that allow them to analyze specific files that feature information on what they need to cut in particular. Such a file will help guide the polisher around and allow it to move its head to cut at the right spots all the way through.

A diamond polisher will work wonders for even the hardest surfaces. Make sure when using a diamond polisher that you have a model that comes with all the key features needed to make it stand out.

Computer Aided Design (CAD) Provides Seamless Business Operations

In the past, it sometimes happens that issues between the compatibility of the design and the manufacturing process cause delays and added expenses for the manufacturer. For instance, the designer, after toiling for hours on a design or project, sends the completed design to the manufacturer so they can finally produce it. However, there are cases when manufacturers have to send the design back to the designer because they are unable to meet the requirements of the design. The issue may either be awkward product dimensions, incompatible material specifications or other similar issues. Sometimes, the design may not even be feasible with the manufacturers’ tools and equipment like laser cutters or diamond polisher or whatever tool they are using. Because of this act of passing back the design from the manufacturer and the designer (which may even happen more than once) workflow is drastically impeded and negatively affected.

What’s worse is that with traditional design methods, the designer may need to have to redo the whole thing from scratch, which in turn will result to wasted time—time which could have been dedicated to other projects. This can seriously hurt the efficiency of the company, and subsequently, its profits. The use of computer aided design (CAD) software can help to reduce these errors and in the event that there are any errors or changes that need to be made, they can be done much faster so production can resume and get back on track.

And how does this benefit the client? Because of this more efficient and seamless process between design and fabrication, clients will be able to enjoy shorter lead times and will be able to get their hands on their products without having to wait long. Thus, they will be able to enjoy more accurate forecasts as to when they can receive their products, and in turn they can provide a better estimated time of delivery for their customers (as is the case with many resellers).