Tag Archives: acrylic fabrication

The many uses of acrylic fabrication

Acrylic and Plastic fabrication has assisted us in the manufacturing of many products we use today Spare a second to take a look around you and you’ll see just how much plastic has become a part of everyday  life – the plastic display case where you display off your kid’s trophies and awards, the coffee machine where you just got your coffee, even the computer keyboard you’re typing on – you’ll see that bulk of the items you have at home or at the office are made of this material. In a more general sense, acrylic fabrication has developed much to the growth of many technologies and industries

What Is Acrylic Fabrication and what is it used for

In short acrylic fabrication is the process of transforming a piece of acrylic sheet into a different form of item like a coffee table or letterings for a signage. To attain this will require particular tools and equipment. For example, the letterings mentioned will need to be cut with accuracy (especially if they involve intricate designs) and this is probable only with the use of CNC laser cutting. For instance, there are companies who manufacture only plastic display cases, and there are other who specialize in crafting miniatures out of acrylic. Therefore, smaller acrylic fabrication companies will be mostly focused on the production of small and medium sized items, while bigger companies with more sophisticated equipment takes care of the larger items.

Different methods and processes involved in acrylic manufacture  Plastic can be designed, molded and shaped into a different items by utilizing services like the reliable acrylic laser cutting Sydney .Other services like polishing and laminating helps to give plastic items a wonderful sheen and shine that makes it look just as attractive as glass with either a matte or glossy finish. Using the different technology and methods available possible items that can be fashioned using acrylic fabrication are becoming never-ending.

Acrylic fabrication – Know the Benefits

Acrylic fabrication can be moulded and shaped to virtually any contour making it a bespoke solution. The acrylic polymer is created when giant carbon molecules are combined chemically. The end result exhibits glass like characteristics which includes clarity, brilliance and transparency. While the weight is half of glass, the impact resistance is almost ten times.

Acrylic fabrication adds a lot of performance enhancing characteristics like scratch resistance, glare reduction, solar reflection and anti-fogging. Acrylic fabrication is surprisingly affordable and helps in getting your store and merchandise stand out in the crowd. The greatest advantage associated with the use of acrylic fabrication is that it is lightweight thereby easy for plastic suppliers to design and fabricate displays.

Different types of fabrication methods can be used which includes UV bonding, solvent welding and Laser cutting. Acrylic is malleable and the sheets can be moulded or fastened together into any shape. It also lends itself beautifully to every possible style or décor.

For more information, contact FX Plastics today.

5 Key Steps to the CNC Routing and Machining Process for Acrylic Fabrication

CNC machining for acrylic fabrication has made a significant impact on the global market in recent years. With the rapidly rising technology proficiency of CAD/CAM systems, CNC routing and machining has become a very precise manufacturing science. The entire process goes through multiple steps from design, drafting, sequencing, simulating to finally manufacturing. Here is a more detailed breakdown of the overall process:

 

5 Key Aspects of an Industrial CNC Routing and Machining Process

Model Designing

CNC based designing is the first step of the process for industrial acrylic fabrication. In this step, the concept itself is formulated. The designer may use any specialized version of CAD to meet the process requirements. Once the acrylic fabrication concept is finalised, the design is sent forward to drafting.

 

Model Drafting

This phase actualizes the concept design by using CAD or computer aided design drafting. This process often combined by companies offering acrylic laser cutting in Sydney, but it is important to know the distinction. In the modelling phase, the geometrical aspects of the design are ascertained. This process leads to feedback via which the CAD is reoriented for more practical applicability.

 

CAM

This is the final phase of the digital process formulation process. Here, the previously undocumented changes in the model format are put into effect and the manufacturing process is calibrated accordingly. CAD, CADD and CAM are often combined together because they are all digital concept, development and application phases. However, the importance of each is distinct and should be understood separately. The finalization of this process feeds into the actual CNC laser routing and machining process.

 

CNC Routing and Machining

This process is the culmination of all the planning and digital modelling done in previous steps. The program has a pre-loaded file which is executed by the software. This software then guides the CNC routing and machining tasks which complete the acrylic fabrication process.

 

Finishing

This is not actually part of the CNC routing and machining process, but the best acrylic companies in Sydney offer it. The finishing is done to polish the acrylic fabrication and provide it a finished look. Depending upon the type of fabrication, diamond polish, flame polish or other methods may be used.

 

Looking for CNC Routing and Machining Services in Sydney? Contact FX Plastics!

FX Plastics provides high-quality CNC routing and machining services to clients from all over Sydney. For the highest quality acrylic fabrication, visit FX Plastics or contact our experts today!

 

5 Reasons You Should Go for Acrylic fabrication

When it comes to manufacturing custom products like displays, acrylic fabrication is the preferred method for most businesses. For instance, plastic displays are a symbol of quality and value you stand for and so, having one which reflects your business perfectly is critical for success. Now, in order to ensure highest quality, acrylic products are the best since they deliver the perfect balance between quality and economy.

Here are top 5 reasons why you should consider getting professionally crafted products with acrylic fabrication for your business.

 

Top Reasons to Choose Acrylic Fabrication

  1. Plastic parts manufactured using acrylic fabrication can last a long time. They are low maintenance and will serve you well for years. While they do not have the appeal of metal or even wood components, they do provide plenty of modification options to businesses. This alone makes them a great choice for many.

 

  1. Acrylic parts can be changed easily. Since these parts are custom designed, they can also be modified with relative ease. Unlike metal fabricated products or even wood ones, you can easily change the shape, size and even the overall design with acrylic fabrication. For new businesses, this is a great advantage.

 

  1. Plastic displays and other products manufactured using acrylic fabrication are highly weatherproof. Since plastic does not naturally react with natural weather elements, they can potentially be longer lasting than other kinds of displays. Further, these parts also retain their original designs for longer as they are exceptionally resistant to environmental factors. This means that your business will need fewer of these replacements.

 

  1. Displays which are made of plastic can be used for both indoor and outdoor marketing needs. This makes them highly versatile and economical, particularly if a company orders these in bulk.

 

  1. Finally, acrylic fabrication with CNC and CAD-based processes allows for a variety of shapes and forms to be made with absolute ease. This would not be possible with other materials or would take a significant amount of money.

 

Should You Go For Acrylic Fabrication?

As you can see, acrylic fabrication offers a lot of benefits for a relatively lower cost. This makes it an ideal choice for any business looking for economical and highly customisable products. Be sure to choose a reliable Acrylic Fabrication Company like FX Plastics to get the best value for your money. For more information, visit FX Plastics or contact our experts today!

 

 

What Are the Benefits of Acrylic Fabrication Signage for Your Business?

Every business needs to have displays to assist customers in finding the products they need. Depending upon the aesthetical preferences of the company owner or business management, they can decide on the signage they want to put in place.

One of the best and most economical options for signage is acrylic fabrication. Manufactured in virtually countless shapes and forms, they provide the ideal means of populating your store with the right signs. Let’s look at some of the benefits that acrylic fabrication signs can provide over other options.

 

Top Reasons to Choose Acrylic Fabrication Signage for Your Business

 

  1. Acrylic Fabrication Signage Offers Infinite Customisation Options: Whether you want flex board type fabrications or hard plastic designs, a trusted acrylic Fabrication Company like FX Plastics can handle both these demands and everything in between. The same goes for any shape, size, form, and colour as well. So, you basically have a free hand in determining the kind of signs you want. This allows you to engage your customers and promote your products in your own unique way.

 

  1. Acrylic Fabrication Signage offers Economic Pricing: Pricing is a big concern when making signage for any kind for stores and other retail businesses. Acrylic fabrications have an advantage over other types of parts in this regard since they offer an economical solution to the problem. The cost for crafting these signs can be managed easily and the sheer variety of options means there is an option suiting every budget.

 

  1. Acrylic Fabrication Signage is Long Lasting: Durability is a major concern for all plastic products. This also has to do with the quality of the colour and visual design they sport. If the make quality is not good, then they can lose their advertising quality quickly. Fortunately, reliable acrylic fabrication companies like FX Plastics offer plenty of options to businesses. You can trust their work to help you cut the costs of making new parts.

 

Where Can You Get the Best Acrylic Fabrication Parts?

Want top quality parts made with the most advanced acrylic fabrication techniques? FX Plastics is the perfect company for all your needs. We offer top-of-the-line acrylic fabrication options to all kinds of businesses.

Whether you have a small store or a large supermarket chain, we can provide you with top quality acrylic fabrication products you need to run your business successfully while improving your bottom-line.

So, what are you waiting for? Get in touch with the experts at FX Plastics to get the best acrylic fabrication products at an affordable cost. For more information, visit FX Plastics today!

Top 4 Factors to Consider When Fabrication with Acrylic Sheets

Let’s get the basics out of the way first. Plastics are materials made from polymers (synthetic resins) that can be remoulded with the application of pressure and heat. Techniques like Computer aided drawing (CAD) have revolutionised the entire plastic manufacturing industry while offering better reliability and quality at the same time. 

Thermoplastics and Thermosets are two broad categories of plastics. This division is based on the behaviour they exhibit when they are heated.

Common materials like acrylic sheets, polyamide, polycarbonate, polyethylene, polyvinyl chloride are thermoplastics while ester, polyester, Silicone and Vulcanized rubber are Thermosets. Acrylic sheets are the material of choice for businesses looking for customised, high quality parts at an affordable cost.

 

How to Choose the Best Fabrication Process for Acrylic Sheets

Below are some significant factors you should consider when deciding on the right production process for your products:

  1. Cost and Volume: Volume is one of the prime aspects of any fabrication process using acrylic Sheets. So, you should have a clear-cut idea of the total parts you plan to manufacture. Many industries have higher setup and tooling costs while some begin with a fewer resources. Cycle time, labour costs, and automation percentage are some of the factors responsible for the cost-per-part.

 

  1. Size and Shape: The size and shape of the parts are equally important in deciding the correct fabrication process with acrylic sheets. Limited tolerance and complicated internal geometry might affect the manufacturing options. Design for manufacturing methods using Computer aided drawing (CAD) models can be useful here to enhance the economic viability of the product or the part.

 

  1. Lead Time: The lead time depends on aspects like manufacturing set up and tooling. These can affect the execution of the process.

 

  1. Material: The material’s ability to live up to its functional requirements, while considering the cost involved can be a key factor for choosing the material. The manufacturer should check the feasibility of the material involved like acrylic sheets, polycarbonate or polyvinyl chloride before starting the fabrication process.

 

CNC Machining with Computer Aided Drawing (CAD)

In CNC machining, multiple manufacturing tasks are regulated with the help of computerised devices that employ the Computer aided drawing (CAD) technology. Computer aided drawing (CAD) involves building three-dimensional models based on geometric parameters.

Plastics, such as acrylic sheets, are shaped by cutting, drilling, boring, and grinding. In this subtractive process, the finished product is obtained through the help of lathe machines or milling.

 

CNC Manufacturing Process: Importance of Computer Aided Drawing (Cad)

  • The setup involves generating tool paths and validating them through Computer aided drawing (CAD). Once the setup is completed, these software programs monitor the movement of cutting tools, their speed, and any other related changes.
  • Machining involves the subtractive process and begins once the tool paths are sent to the machine.
  • In the final steps, after processing, the product or material like acrylic sheets or polycarbonate is shaped and trimmed accordingly.

 

Advantages with CNC Manufacturing

  • It is ideal for plastic parts that require higher tolerance and have rigid geometries to handle.
  • CNC machining is cost-effective and viable for high-quality production using acrylic sheets.
  • The production involves a shorter lead time.
  • The typical materials that support CNC manufacturing are acrylic sheets, polyethylene, and polycarbonate, polyamide nylon to name a few.

 

FX Plastics are one of the leading specialists for acrylic fabrication in Australia. For more information, visit FX Plastics or get in touch with our experts today!

Acrylic Fabrication: Construction & Maintenance of Acrylic Nail Polish Racks

Construction

Acrylic nail polish racks can be made as one solid piece or smaller parts which can be assembled by the buyer. A well-equipped acrylic fabrication shop should be able to manufacture both types of rack design. Most people would prefer a one piece acrylic nail polish rack for several reasons. For one, they don’t have to worry about assembly and construction. Second, because they’re already “assembled” buyers don’t have to worry about misaligned joints and unsightly glue residues. Lastly, this design lends a clean and streamlined look which is perfect for those looking for a clean and finished display case for their nail polish.

There are also those who like acrylic nail polish racks that needs be assembled because they are often cheaper than the one piece racks. Plus, it really isn’t that difficult to put them together. There are people who have problems regarding the dried glue which are quite visible since the racks are transparent, but then they usually get covered up by the nail polish bottles anyway, so it really isn’t much of a worry for them.

Cleaning and Maintenance

In order to keep your acrylic nail polish racks looking like new for longer, you need to clean it regularly. This will not only keep your rack looking great, but it will also improve its service life so you can enjoy using it for a longer time.

Cleaning an acrylic nail polish rack is relatively easy. All you need to do is to wipe the whole thing with a clean cloth and some warm, soapy water. After that, dry the rack by wiping it with a clean, dry cloth. You can leave it to air dry for an hour or so before you return the nail polish bottles back in the rack. One thing to remember is to use soft cloth all through out. Some cloths can leave scratch marks on acrylic racks which can hurt their appearance.

Conclusion

The best acrylic nail polish racks have certain qualities to them. These can include the design and the quality of the acrylic used. You should therefore consider these things carefully before bringing your design to an acrylic fabrication shop.

But aside from the design and the quality of the materials, another factor that will contribute to the success of this particular project is the quality of craftsmanship. This will ensure that there are no sharp edges on the rack and make it more streamlined and polished. If you are looking for an acrylic fabrication shop that has excellent acrylic fabrication equipment and well-trained personnel who can help you with the design and manufacture of your acrylic nail polish rack or are looking for laser cutting services for acrylic sheets, please don’t hesitate to get in touch with us. You can call us up through our telephone line at +61 2 9550 5844. You can also leave a message in our contact page and we’ll get back to you. We also laser cutting services for acrylic sheets.

Designing Acrylic Nail Polish Racks: Considerations

Type

When designing an acrylic nail polish rack, you should first consider what type of rack you want the acrylic fabrication shop to manufacture for you. Nail polish racks come in various styles and types, but the three most common ones are counter racks, wall-hung-racks, and stand-alone racks.

Although they are also used in stores, counter racks are most predominantly bought for home and personal use and wall-hung and stand-alone racks are used bought by business establishments. However, there are nail polish enthusiasts who are now buying wall-hung and stand-alone racks for personal use in order to better organize and display their collection.

Features

Most common acrylic nail polish racks are pretty simple in design, incorporating shelves, side and back walls and nothing more. However, there are many ways to spice up your acrylic nail polish rack’s design. You can even try to talk to the acrylic fabrication shops who have manufactured acrylic nail polish racks before and maybe they can give you some design ideas.

One way to improve on the design of your acrylic nail polish rack is by adding useful features to it. For example, you can incorporate small drawers underneath the rack to keep nail cutters, nail files, and other similar items. Or perhaps you can have open boxes on the sides of the counter rack for the same purpose.

If you want to go even further, maybe you can have a swivel incorporated in the design. Most acrylic nail polish racks in department stores find these helpful since all the customer has to do is to turn the rack in order to find their preferred nail polish.

With these features, not only will your nail polish bottles and tools be organized, but it will also free up some space in your drawers or cabinets. Plus, they look professional and quite amazing, too.

Capacity

When designing an acrylic nail polish rack prior to having it manufactured by an acrylic fabrication shop, one of the things you need to consider would be the capacity. Depending on the size and capacity, these racks can hold anywhere between two dozen to a hundred plus nail polish bottles. Obviously, the small capacity racks are more suitable for home and personal use, whereas the large capacity racks are mostly bought by business establishments like salons, nail spas, and department stores.

As a recommendation for those who are buying acrylic nail polish racks for home and personal use, it might be better to go for a larger rack at the start. In many cases, ladies tend to enjoy their newly organized collection so much that they end up buying more nail polish later on. That’s perfectly normal since for most women, you can never have too much nail polish.

Acrylic Fabrication: Why Choose Acrylic Nail Polish Racks

Nail polish racks can be made from various materials, but the two most common materials used for making such items are metal and acrylic. Between the two, acrylic is the better option. There are several reasons why this is so.

Blends well with any décor

Most of the acrylic nail polish racks you’ll see in the cosmetics section of department stores are clear and transparent. This is because clear and colourless racks are the perfect choice when it comes to interior decoration. Their lack of colour makes them blend well with any décor—colourful or minimalist or eclectic. Also, the transparent characteristic of acrylic gives your nail polish rack the illusion that your nail polish bottles are floating in the air.

Affordable

Acrylic nail polish racks are often more affordable than their other counterparts. And because of the economical nature of such items, you can buy new racks every time without digging deep into your pockets.

Lightweight

Acrylic nail polish racks are lightweight, thus making them easy to move around. In fact, one can carry a counter rack with all the bottles in it without putting too much strain on themselves. With regard to acrylic wall-hung racks, the lightweight feature makes them rather easy to install. Almost anyone can hold the rack with one hand while using the other hand to mark spots on the wall where the nails or screws should go.

Strong and Durable

Acrylic as a material is pretty strong and durable. They can withstand considerable impact and if they do shatter, they break up into large pieces with blunt edges, thus making them a safe option.

In addition, acrylic doesn’t discolour with the proper care and maintenance, thus making them looking newer for longer. And unlike metal nail polish racks, acrylic racks don’t rust.

However, to fully enjoy these features, you need to make sure that the acrylic used by the acrylic fabrication shop is of excellent quality. Otherwise, you may find yourself with a rack that is weak, warped and unsightly within a few months of use.

Acrylic Fabrication: Acrylic Nail Polish Rack Guide

Most ladies – from teenagers to career women and others – will have their own collection of nail polish. And in most cases, these colourful, little bottles will be strewn about in their vanity tops, drawers, and cabinets. More often than not, this mess is enough to drive their parents, roommates and partners mad. But this doesn’t always have to be the case because there is a simple solution to this: using an acrylic nail polish rack like those manufactured by acrylic fabrication shops.

Home and Personal Use

A nail polish rack is an ideal solution for storing and organizing any collection of nail polish. Consequently, this makes it easier for the user to find the perfect shade in a much faster time. There is no longer a need to have to rummage through dozens of nail polish bottles just to find a certain colour or shade.

In addition, using a nail polished rack can help to maintain a clean and clutter-free look. Users can avoid the unsightly mess of crowded drawers or cramped cabinets and at the same time avoid losing their favorite nail polish among other things (cosmetic or otherwise) in those storage spaces. With a nail polish rack, ladies can create a melodic arrangement of vibrant nail polish bottles in a perfect location right in their homes.

Commercial Use

For businesses like salon and nail spas, a nail polish rack becomes even more important. By keeping nail polish bottles organised, employees will be able to work more efficiently and not waste precious time looking for a certain color or shade.

But aside from that, displaying nail polish options in a beautiful and appealing nail polish rack made by a reputable acrylic fabrication company can help to attract and entice new clients. Women have a hard time resisting the lure of a well displayed nail polish in department stores. And salons and nail spas can take the same approach in order to achieve the same effect.