Tag Archives: CNC Saw Cutting

Common Mistakes when Starting out with CNC Saw Cutting

When starting out with CNC saw cutting, there are a few mistakes that you should be aware of.

The first mistake is not setting up your stock properly. This can lead to your material not staying in place and possibly ruin the cut.

The second mistake is not reading the manual or talking to an expert before starting up your machine for the first time. You may end up with ruined parts or worse, injury if you don’t know how to properly use them.

The third mistake is cutting too quickly through the material. This will cause your blade to get hot and could even result in sparks coming off of it when you are cutting through metal materials.

When starting out with CNC saw cutting, mistakes are inevitable. The most common mistakes include not using enough lubricant, not keeping the blade cool enough, and cutting the wrong material. For example, some materials can cause the blade to become too hot so it needs to be cooled down before continuing with the cut.

If you are looking to do CNC saw cutting, there are some mistakes you should avoid.

One of the most common mistakes that people make when starting out with CNC sawing is not having a plan. You want to figure out what kind of shapes you want to cut first, and what kind of material.

Another mistake people make is not reading the manual first. If you don’t know how the machine works, it can lead to some very dangerous cutting results.

Lastly, always be on the lookout for your safety and safety gear. There are many different things that can go wrong when working with power tools, so always be on guard!

2 Advantages of CNC saw cutting

CNC saw cutting cuts to make a display using high precision and is digitally completed making sure it leaves a perfect finishing through the programmed machines. CNC saw cutting is now much more popular with businesses and commercial areas for their displays.

High Precision

CNC saw cutting is efficient as it uses high-quality machinery to replicate a design. It does this by using high precision and a higher speed when cutting the displays, leaving a smooth and perfect finishing to your display.

Customizations

CNC saw cutting is flexible and lets you customize from a wide range of options to make sure it fits your needs. Customization through CNC saw cutting lets you have a unique designed display to make sure you’re growing to the top of the market and your displays are unique compared to your competitors so you’re standing out against them.

For more information on CNC saw cutting, contact us today.

Yank Up Your Manufacturing Accuracy with the Best CNC Routing and Machining Services

Business owners engaged in producing accurate and precise products will know the importance of Computer Numerical Control (CNC) manufacturing techniques. For the uninitiated, CNC refers to the automated control of various machining tools with the help of a computer. With the help of CNC techniques, workers can control CNC routing and machining tools such as drills, lathes, boring tools, 3D printers etc.

The use of CNC manufacturing techniques enable machines to process different types of materials for producing objects that meet the desired specifications. Unlike conventional machines, CNC machines do not require a manual operator. Instead, they rely on following or implementing coded programmed instructions. As a result, the quality and precision of products produced using CNC will always be significantly higher than those produced conventionally with non-computerised machines.

In the world of metal manufacturing, CNC machining has come to be the last or the only process used for manufacturing high-precision products. In comparison to all the metal manufacturing techniques currently in use, CNC machining alone can produce the most accurate and precise products repeatedly. In addition, products manufactured with CNC machining techniques will have the highest tolerance levels.

The use of computers as opposed to manual operators facilitates the high levels of accuracy and precision that CNC machining techniques deliver. The digital computers attached to the industrial machines do not only automate manufacturing processes. They monitor and control the machine too. Not surprisingly, many industrial facilities the world over use CNC techniques for operating milling machines, laser cutting machines, water jet cutters, routers, welders etc.

It can be worth mentioning that most CNC saw cutting and other machines use software programs to function. These programs come under the classification of Computer Aided Machining or CAM programs. CAM denotes a software package that creates Numerical Control (NC) codes and tool paths based on 3D computer models. So, workers use CAM for creating the path for the machines to follow. However, it can be worth highlighting that CAM does not run or manage the CNC machine.

Most industrial machines will need an NC, machine code or G-code to follow. The CNC software uses a 3D design for creating an effective tool path. The computer screen will display the tool path generated by the software. This enables the operator to simulate or edit the tool paths until they achieve the desired results. Once the tool path yields the desired results, the workers will need to run the sequence through the post-processor. The post-processor can translate the tool path perfectly. In the final step, the computer will transmit the final code to the CNC cutting machines to implement.

It goes without saying that CNC machining techniques can be important for running a myriad of industrial machines. CNC machining operations need the right software programs. Using the relevant software programs will help you generate the right code for operating your CNC machines. CNC represents a vast improvement over non-computerised machining. Not only does it eliminate the need for manual controls. It also obviates the need for mechanical controls via pre-fabricated pattern guides or cams. Instead, CNC machining relies on Computer Aided Drawing (CAD) or CAM for producing products made to high levels of precision with high tolerance levels and good surface finishes. For this reason, it towers above all other metal manufacturing techniques used the world over

5 Unique Benefits of CNC Saw Cutting

CNC saw cutting is a popular method of processing a number of materials in highly accurate measurements. This has made CNC saw cutting and other manufacturing techniques the first choice in industrial settings. If you are wondering about the benefits you can get from CNC saw cutting, then here is a list of the biggest ones.

The Best Advantages from CNC Saw Cutting

  1. Optimizes Production Flow

CNC saw cutting is well-known for being highly efficient in processing materials especially plastics. Most commercial grade manufacturing businesses employ CNC saw cutting machines. These machines can work tirelessly provided there is consistent power supply. So, it is a wise choice to get your products manufactured using CNC cutting techniques if precision is your priority.

  1. Affords Accurate Finishing

CNC saw cutting is a far superior to any traditional method of commercial production. It enables the production of precisely measured commodities. This minimizes waste and optimizes the efficiency of the production line. Of course, there are varying degrees to which CNC saw cutting may be deployed based on specifics like the volume of production and factory size.

  1. Can Be Upgraded with Latest Programs

The quality of CNC saw cutting depends a lot on the programs being used. As such, there is a fair degree of advancement possible without changing the machinery itself. The industrial manufacturing tech industry is always rolling out updates to further optimize and improve cutting precision on the machines.

  1. Maintenance in Minimal but Necessary

The latest CNC saw cutting technology requires much lesser maintenance than you’d expect. It is, however, necessary and may even require professional expertise. However, for the most part, maintenance costs and frequency of servicing required is reduced by each successive model.

  1. Works Beyond Standard Operating Time

CNC saw cutting allows manufacturing to go on virtually round the clock and across the week. While there may be some human oversight required to ensure nothing goes awry, mostly there is no need for it. Still, most professional CNC saw cutting manufacturing businesses retain shifts by technicians to minimize factory line redundancies.

Where Can You Get High-Quality CNC Saw Cutting Services?

Whether you need CNC saw cutting for a personal project or are looking to outsource your manufacturing, FX Plastics can help you find the best solution. Browse our extensive list of services to find the one that is right for you and let our consultants narrow it down to the perfect match. Contact us now!

CNC Saw Cutting -Using A Slitting Saw Safely

CNC saw cutting offers great precision and quality, however one needs to avoid any mistakes which can lead to accidents or, improper cutting. Using the thickest saw blade possible would allow ease of control so that one can get a more precise and quality cut. Also, the blade used for CNC saw cutting will have more strength and resistance to shattering.

For effective CNC saw cutting one may choose carbide blades even though high speed steel blades are much cheaper because carbide offers more rigidity and better performance. The feed and speed for CNC saw cutting must be appropriately adjusted based on the situation and need.

For long cut paths, one also need to have lots of coolants like floor coolant which allows the CNC saw cutter to cut fast. When you get a arbor, choose one which has a deep cap and a low profile.

How Do Plastic Fabricators Typically Make and Work with Perspex Acrylic Sheets?

For the uninitiated, Perspex or acrylic is nothing other than a plastic material. Industry experts often refer to it as a polymer resin or Polymethyl Methacrylate (PMMA). This thermo-softening plastic is usually (but not always) clear. As such, it makes a convenient alternative to glass in a myriad of applications. Not surprisingly, it often replaces the glass used in boat windows, fish tanks, display cabinets etc. More importantly, it is a material this is considerably easy to work with. So, plastic fabricators in Sydney and other places can easily heat this material and make it change shape. As a result, once the material cools down, it will continue to retain the new shape given to it.

It is worth mentioning that acrylic usually comes in two varieties for engineering and fabrication purposes i.e. cast and extruded. The production of cast acrylic sheets usually takes place in small batches. These sheets come in a wide range of shades, varieties and thicknesses. Their superior transparency and light transmission rates makes these sheets ideal for designing and fabricating complex shapes, displays and designs. In contrast, the production of extruded Perspex sheets typically takes place in long sheets through processes that are not as exacting and more economical than is the case for cast acrylic sheets. In projects necessitating the use of acrylic in less visual applications, extruded acrylic makes for a better choice. Not surprisingly, the use of extruded acrylic sheets is significantly popular in engineering applications. Acrylic comes in a diverse range of colours, thicknesses and opacities. As a result, it remains a popular material for making display stands of all types as well as signage.

The production of cast Perspex sheets takes place directly from the monomer. Workers place the cast between two sheets of high-quality glass. Then, they polymerise it in batches in specially developed ovens and water baths in a carefully controlled manufacturing process. In contrast, workers produce extruded Perspex sheets from acrylic polymers in the form of granules. Thereafter, the workers extrude these into sheet form. Depending on the intended use, workers will either opt for using cast or extruded Perspex sheets. Both varieties of Perspex sheets offer specific merits, which invariably govern their use in industrial and commercial facilities.

Cutting Perspex sheets necessitates the use of sharp cutting tools. Only then will workers be able produce a good finish. Some people might feel that the tools typically used for working with wood and soft metals will not be appropriate for working with Perspex sheets. However, this is not the case. You could use almost all the hand tools used for working with wood and soft metals on acrylic sheets. But, you should avoid using some tools such as laminate cutters, guillotines and blanking dies when you work with acrylic. Plastic fabricators often use CNC saw cutting machines for cutting Perspex. For smaller jobs, you could use fine-toothed hand saws such as fret saws and hack saws too. By securely fixing the acrylic sheets and applying only light pressure, you will be able to achieve the desired results. Bigger jobs necessitate the use of powered saws with blades having alternate teeth bevelled such as jig saws and band saws.

Quality Plastic Fabrication Services Blend Precision with Cost-Effectiveness Perfectly

Not many people will be aware of the fabrication industry and its importance in day-to-day life. But, almost every business functioning in the manufacturing sector will inevitably depend on the fabrication industry in various ways. Many people purchase a variety of products and machines from a supplier of their choice. In many cases, they will probably assume that their supplier creates or manufactures the finished product from start to finish. However, this is rarely the case.

Manufacturing companies often use smaller parts or components supplied by other companies for creating their finished goods. This is a global trend. Manufacturing trends these days typically feature various smaller establishments that offer design and fabrication services. Each of these units produce specific components and parts, which they supply to larger establishments. The larger company will usually perform minimal fabrication work. Alternatively, it might simply assemble the various components together for creating the finished product.

Establishments operating in the fabrication industry specialise in manufacturing all kinds of components. These components are useful for creating larger machines and other structures. Businesses in the fabrication industry will typically fabricate wood, metal or plastic. Metal fabricators are responsible for producing the numerous grades of steel and other alloys. Mechanical engineers usually emerge with the desired findings. Thereafter, architects and drafters translate those findings into sketches and drawing. This enables welders and other workers to assemble these materials based on the blueprints they possess.

A similar process takes place when it comes to wood and lumber too. Lumber cutters will typically cut the trees. Mill operators will mill the trees into usable lumber. The architects working in the home fabrication sector will have produced various blueprints and sketches of the structures. Carpenters will follow the instructions and specifications provided by the architects. As a result, these carpenters will be able to convert the milled and dried lumber into houses and other structures.

However, metal and wood fabrication companies are not as widespread as those offering plastic fabrication services. A large number of manufacturing establishments throughout Australia rely on plastic fabricators extensively for producing a myriad of products. When it comes to plastics, the fabrication process typically commences with the mixing of various chemicals. This yields a liquid form of plastic. Workers inject this plastic into moulds of various shapes and sizes for creating the desired components and parts. In some cases, the workers might even use specialist machines (such as CNC saw cutting machines) for producing the desired components.

The services of plastic fabricators are in great demand nowadays. This is because many companies are increasingly using plastic components instead of metallic ones. The components produced by plastic fabricators come into use in a myriad of business sectors and industries – ranging from computers to aircraft. Whether you purchase a mixer or a razor, it will typically feature some plastic components. This highlights the growing importance of plastic in everyday life.

Cleaning and Maintenance

Regular cleaning and maintenance of your shower walls is necessary for various reasons. For one, it keeps your shower walls clean and hygienic. Second, it helps to maintain the pristine and like new look of your shower walls. Lastly, this helps to protect your shower walls from damage and make it last longer. Suffice to say that if you want to protect your investment, then regular upkeep of your shower walls should be part of your routine and schedule.

Cleaning and Maintenance of Tile Shower Walls

Tile shower walls can be easily wiped clean with a damp rag, and perhaps some detergent when necessary. It is the grout though, that will require more attention. The grout is basically more porous than the tile itself. As such, it absorbs moisture much quicker than the tile. This can lead to mould and mildew growth. This does not only ruin the look of your shower walls, but it also poses some health risks.

Thus, you should include a good grout cleaner along with your cleaning materials. You should also have the grout properly sealed to keep moisture out. If the grout is damaged or has chipped, it must be replaced.

One good thing about tile shower walls is that if one tile is damaged, you don’t have to replace the whole wall. Instead, you can simply have the damaged tile removed replaced with a new one.

Cleaning and Maintenance of Acrylic Shower Walls

In most cases, acrylic shower walls are easier to clean and maintain than tile shower walls. All you need to do is wipe them down with a damp cloth as you would with tile shower walls. However, when it comes to cleaning soap scum, be sure to use a non-abrasive cleaner. This is to prevent any scratch marks from being made on the acrylic shower wall. Remember, even if high quality acrylic shower walls made by plastic fabricators in Sydney are coated, they are still prone to scratching to some extent.

The biggest problem with acrylic shower walls is the replacement. When you have acrylic shower walls installed, they are usually installed as one large piece. Thus, when a portion of the acrylic shower wall is damaged, you only have two option left. One, you can have the whole shower wall replaced. Two, you can learn to live with the damage.

Get High Quality Acrylic Floating Shelves from Plastic Fabricators in Sydney

Acrylic shower walls are great alternatives to tile walls. However, in order to truly enjoy the benefits of having one, you need to make sure that you get only high quality acrylic shower walls. If you are interested in high quality custom acrylic floating shelves made, do get in touch with us. You can call us up through our telephone line at +61 2 9550 5844. You can also send us an email or leave your message in our contact page. As one of the leading plastic fabricators in Sydney, we have the equipment, experience and expertise necessary to manufacture acrylic shower walls that fit your design tastes and budget.

We also offer a host of other services like CNC Laser Cutting, CNC Routing and Machining, CNC Saw Cutting, Diamond Polisher and many other. So if you’re in need of services like acrylic laser cutting in Sydney or Perspex cutting in Sydney, get in touch with us today.

 

How Much Maintenance Do Acrylic Kitchen Splashbacks Need?

It is but natural for splashbacks to become dirty over time since they are installed behind the countertop where a lot of kitchen work happens. Think of splashes from water and oil, as well as dirt and grime that accumulate over time. Because of this, they will require regular cleaning and maintenance. But compared to splashbacks made from other materials, acrylic splashbacks are relatively easy to clean.

For example, if you have splashbacks made from tiles or natural stone, you will have a hard time keeping them clean. Because the stone or the grout is porous, it will absorb moisture and oil pretty easily. This makes it a conducive space for mold and mildew to develop. You wouldn’t have to worry about this happening if you have acrylic splashbacks.

Because of the acrylic’s smooth surface, it eliminates the chances of mold and mildew from growing. It is this feature that makes them easier to clean as well. For example, you can easily clean away oils and liquid from the acrylic splashback with the use of a rag. For a more thorough clean, you can use a damp rag and some detergent.

Get Custom Made Acrylic Kitchen Splashbacks

If you are looking for custom made acrylic kitchen splashbacks, please don’t hesitate to get in touch with us. You can call us up through our telephone line at +61 2 9550 5844. You can also send us an email or leave your message in our contact page. As one of the leading plastic fabricators in Sydney, we have the equipment, experience and expertise necessary to manufacture acrylic splashbacks that are both functional and aesthetically pleasing.

We also offer a host of other services like CNC Laser Cutting, CNC Routing and Machining, CNC Saw Cutting, Diamond Polisher and many other. So if you’re in need of services like acrylic laser cutting in Sydney or Perspex cutting in Sydney, get in touch with us today.

FX Plastics Pty Ltd – Your One-Stop Destination for Superlative Acrylic Laser Cutting Services in Sydney

Not all acrylic fabrication companies are equal. Unless a fabrication company invests in cutting edge technology and equipment, it will hardly be able to provide acrylic cut to the precise dimensions that you require. Similarly, in the hands of novices and greenhorns, acrylic sheets could easily turn into something that doesn’t exactly suit your requirements. This is why it is best to ensure that you get your money’s worth by engaging the best acrylic fabricators in the city.

 

At FX Plastics, we have forged an ironclad reputation as being an industry leader when it comes to acrylic fabrication. Our staff has considerable amount of experience and expertise in developing several fabrication procedures for a diverse range of clients. So, if you have a one-off requirement, we will be able to fulfil it to your specifications. In contrast, if you’re looking for a fabricator that can offer high volume production runs, we can provide those services as well.

 

We have been in the business for more than 45 years. Our facility in Marrickville, Sydney, is among the most modern fabricating facilities in the country. It features some of the latest state-of-the-art technical equipment typically used in the acrylic fabrication industry. Our staff rely on this advanced equipment to produce fabricated acrylic that suits the needs of our clients to a ‘T’.

 

Investing so significantly in the latest machines and equipment is not the cup of tea for many businesses in the domain. The fact that we have made this investment attests to our capabilities. In addition, it is worth mentioning that our team has a collective experience of 135 years in the domain of acrylic fabrication. In conjunction with the skills of our workers, you can rest assured about getting optimal value for each dollar that you spend with us. Unlike others in the business, we have an impeccable record in adhering to our stated timelines. We offer superlative levels of customer services. And, we offer high-quality products as well.

 

Whether your requirement is large or small, we will not compromise on the standards of our work. We give all our clients personalised levels of service. In addition, we pay a keen attention to detail on any job that we handle. Our workers specialise in offering the following services:

 

 

For more details on our services, click here. Or, give us a call on (02) 9550 5844 for more information.