Tag Archives: CNC laser cutting

How CNC Laser Cutting Meets Increased Acrylic Demand

Acrylic screens have surged in popularity throughout the last year. The vast majority of businesses have integrated them into their set-ups for protection from COVID-19 transmission. Acrylic fabrication experts have had to meet this added need for acrylic screens on top of the existing popularity of the material. CNC laser cutting has been essential to the acrylic industry, allowing rapid and precise fabrication of almost any shape and size screen.

Acrylic fabrication for hygiene screens requires a range of different shapes, sizes, and angles to fit into varied spaces without disrupting business function. CNC laser cutting machines can cut almost any shape or design which may be required. CAD models that guide the machines can accurately represent all sizes and shapes and any cut-outs that may be needed. Some requirements include access windows for passing money or items, pre-cut plastic feet to allow a freestanding screen, and rounded corners for safety. They can all be included with CNC acrylic fabrication.

The precision of CNC laser cutting equipment far exceeds what can be achieved manually, even by the most skilled operator. This ensures that every product will be exact for a perfect installation every time. This is vital to keep up with the demand for high-quality acrylic fabrication. Precise screens are also important for safety applications to limit gaps that droplets may pass through.

FX Plastics are acrylic fabrication experts whose carefully and precisely crafted hygiene screens will give the best protection for your business. Contact us today to enquire.

How Do CNC Laser Cutting Machines Work?

CNC Laser Cutting has become commonplace in the manufacturing industry, hailed for its incredible precision and flexibility. Because of its many benefits, plastic fabricators Sydney make extensive use of the technology. Many people would know how useful CNC laser cutting is, but how exactly does light cut so well? The word Laser is actually an acronym for light amplification by stimulated emission of radiation. The light in laser cutting is a heavily amplified beam, giving it the power needed to melt through solids like acrylic sheets used by plastic fabricators Sydney.

CNC laser cutting begins with computer designs of the desired part. Designs are normally produced in a CAD program and then translated using a CAM program by plastic fabricators Sydney. These translations guide the CNC machine. The machine uses a resonator to produce an intense beam of light in the head of the cutter which is focused out of the head as an incredibly thin beam using a lens. The light being so heavily focused produces a large amount of energy at the focal point which can melt or even vaporize the material. Most CNC laser cutting machines use a stream of an inert gas such as nitrogen to blow molten material out of the cut.

Laser machines are very versatile and can be used for a range of materials. Changing the focal length and depth of focus (by altering the lens or original beam) allows CNC laser cutting to be done for many material types and thicknesses. To learn more about laser cutting and other acrylic fabrication methods contact FX Plastics, master plastic fabricators Sydney.

CNC Laser Cutting and Routing for Acrylic Fabrication

CNC machining processes have revolutionized the acrylic fabrication industry, allowing rapid, accurate, and economical production of various parts previously requiring many hours of manual work. Put simply, computer numerical control (CNC) machines uses computer models to control the manufacturing of parts. These models are typically drawn in CAD programs then CAM programs translate those drawings into instructions for the machine.

With the range of CNC fabrication methods on offer, it may be difficult to choose which one is best for your acrylic fabrication project. Each unique process has distinct advantages and disadvantages and there is no ‘one size fits all’ option when it comes to CNC. CNC laser cutting and CNC routing and machining are two of the major processes available.

CNC laser cutting uses a high powered laser beam focused using a series of mirrors to melt through materials before pressurized nitrogen blows it away, leaving a clean cut in the workpiece. As the laser is so thin, CNC laser cutting can produce detailed pieces with incredibly high precision and the flexibility of a computer-controlled laser beam allows for a wide range of customizable shapes and sizes.

CNC routing and machining processes use computer control to guide cutting tools across a workpiece to produce a modeled shape. This allows for high quality and accurately fabricated products but lacks the design flexibility of laser cutting. The primary benefit of CNC routing and machining is the material saving and ability to produce parts in large quantities while retaining quality.

FX Plastics specializes in CNC processes for acrylic fabrication producing high-quality parts quickly and for highly competitive prices, contact us now to find out more!

Acrylic as a Glass Alternative

Acrylic, sometimes known by a brand name ‘Perspex’ is a very versatile material used extensively as an alternative to glass. The primary advantage of acrylic is its strength, being up to 17 times stronger than glass pieces and is highly shock and scratch-resistant. It is also much lighter than glass, weighing only half as much; hence acrylic is more easily transported.

Acrylic Fabrication is typically performed through CNC (computer numerical control) laser cutting processes. This utilises numerical inputs or computer-aided drawings (CAD) to control cutting machines. This allows for highly precise parts to be formed with minimal influence from human error and at much better prices than other forming techniques. Acrylic fabrication is also highly versatile and allows for large varieties of shapes to be formed.

Acrylic fabrication is used extensively as a glass replacement in applications ranging from aquarium windows to fiber optics. CNC laser cutting processes make many of these diverse applications possible.

FX Plastics are experts in CNC laser cutting processes for acrylic fabrication, providing precise and competitively priced fabrications for a plethora of acrylic applications. In recent times, FX Plastics has used such acrylic fabrication processes to provide acrylic panels to the customer service industry to serve as barriers protecting against the transmission of COVID 19.

Enquire today at FX Plastics for more information.

Possibilities made through CNC Laser Cutting on Acrylic Sheets

 CNC Laser cutting is a reliable service provided by acrylic sheet fabricators to allow for precision cuts through direct physical contact, which is unlike regular laser cutting. Precision is guaranteed through automation and assistance through computer numerical control or computer-aided drawing(CAD) which ensures minimal wastage of material and thus economic pricing.

CNC Laser Cutting on Acrylic Sheet provides the potential for the creation of a very vast array of items and customizations. Letterings for signage can easily be made and even regular items such as coffee cups can be formed from Acrylic sheets.  Additionally, CNC Laser Cutting with Computer-aided Drawing(CAD) allows for efficiency through regular software updates, updates regularly improve on performance and waste reduction as well as error reduction benefiting the efficiency of the manufacturers greatly. Furthermore, CNC laser cutting is not just effective on acrylic sheets; manufacturers are able to also cut sturdier materials and forms of plastic with the same level of accuracy and precision with the assistance of computer-aided design. The experts in the field at FX Plastics are able to cater to your needs and manufacture plastic items at affordable prices with great precision and customizability.

So, enquire today at www.fxplastics.com.au to find out more!

CNC laser cutting – Simple Mistakes to Avoid

The main components of CNC Laser cutting machine includes the machine host part, control system, laser, chiller, regulator etc. Most of the recent models are equipped with self-diagnostic tools that provides key details of the CNC laser cutting system. In such case, one doesn’t really need to outsource all maintenance activities of the CNC laser cutting machine, rather in house team of technicians can fix most of the problems.

High wattage certainly makes CNC laser cutting machine to cut materials at a faster rate, however that is not the only determining factor. Other factors like the performance of the optical system where it can focus the beam onto the material to be cut can enhance productivity. The worn out lenses of the CNC laser cutting machine can be replaced to ensure focussed beam and increased productivity.

The CNC laser cutting doesn’t necessarily need a dedicated air supply system. Rather, one can use a supply hose and connect it to the compressor which can supply air to other operations along with CNC laser cutting machines. By making simple adjustments to ensure that common mistakes are not repeated, one can certainly enjoy enhanced productivity with CNC laser cutting.

CNC laser cutting – Simple Mistakes to Avoid

The main components of CNC Laser cutting machine includes the machine host part, control system, laser, chiller, regulator etc. Most of the recent models are equipped with self-diagnostic tools that provides key details of the CNC laser cutting system. In such case, one doesn’t really need to outsource all maintenance activities of the CNC laser cutting machine, rather in house team of technicians can fix most of the problems.

High wattage certainly makes CNC laser cutting machine to cut materials at a faster rate, however that is not the only determining factor. Other factors like the performance of the optical system where it can focus the beam onto the material to be cut can enhance productivity. The worn out lenses of the CNC laser cutting machine can be replaced to ensure focussed beam and increased productivity.

The CNC laser cutting doesn’t necessarily need a dedicated air supply system. Rather, one can use a supply hose and connect it to the compressor which can supply air to other operations along with CNC laser cutting machines. By making simple adjustments to ensure that common mistakes are not repeated, one can certainly enjoy enhanced productivity with CNC laser cutting.

For more information, contact FX Plastics today.

5 Benefits of CNC Laser Cutting You Cannot Ignore

 

Computerized numerical control (CNC)) laser cutting has revolutionized industrial fabrication processes around the world. It offers far greater control than any previous technology of the fabrication process. This has led to the development of highly sophisticated fabrication methodologies which minimize waste and optimize output quality. If you want to get design and fabrication services, then you should know what CNC laser cutting can offer you. With that in mind, let’s take a look at some of these:

 

5 Important Advantages of CNC Laser Cutting

 

Unmatched Accuracy

CNC laser cutting is the only technology in the industrial design and fabrication market with a near perfect accuracy mark. The actual fabrication process, material used and mathematical calibrations matter a lot. However, CNC laser cutting does provide a far superior output than any other comparable technology.

 

High Processing Speed

Another great thing about CNC laser cutting is that it can handle multiple projects at the same time. The program used to implement the cutting requirements can be constructed as required and so, any number of fabrications is possible.

 

No Heat Related Issues

With traditional laser based cutting, there is always a possibility of thermal degeneration of the material. However, through precise control of the beam intensity, all potential thermal degeneration can be screened out. This results in cleaner fabrications and better looking products all around.

 

High Precision

Precision matters a lot in all kinds of design and fabrication projects. Using CNC laser cutting techniques is a great way to create custom fabrications with specific cutting requirements without overstretching costs. This gives clients a better product as well as allows companies to work more efficiently.

 

Oxide Free Cutting

Oxidation leading to blurring is often a very big problem in industrial design and fabrication. This problem can be easily solved using CNC laser cutting which can be configured to eliminate oxidation during cutting. This results in cleaner fabrications with minimum need for finishing and polishing.

 

FX Plastics: The Leading Experts for CNC Laser Cutting Services in Australia

FX Plastics is one of the best known CNC laser cutting service providers in Australia. We work with all kinds of techniques and materials. Our CNC laser cutting services can serve a wide range of needs. If you are looking for top-quality design and fabrication services, look no further than FX Plastics. Get in touch with our experts now!

How Has CNC Laser Cutting Changed the Acrylic Fabrication Industry?

CNC laser cutting technology has grown by a lot since computer aided drawing entered the market. The current gen CNC laser cutting machines are digital calibrated. This makes for much more refined and uniform cuts. There are also many other benefits one can get from CNC laser cutting machines. Here are 5 of the most important ones:

 

How Computed Aided Drawing Influence CNC Laser Cutting Machines

Energy Efficiency

CNC laser cutting offers a much more energy efficient working model thanks to the optimisation of the cutting process. On an average, a non-CAD blanking press or turret would require 50kW of power to operate fully. But CNC laser cutting machines can do with only 10kW of power use.

Diverse Operational Ability

Before CNC laser cutting came into the market, materials could only be cut to their tensile strength limit. However, laser cutting allows us to cut all kinds of materials provided they can be melted with heat.

Reduced Maintenance Costs

Maintenance costs before CNC laser cutting apparatus used to be high. But this technology has greatly reduced maintenance and upkeep requirements. Further, computer aided drawing allow for systematic upgrades of the technology. This results in lesser waste and by proxy, lesser repair and replacement requirements.

Enhanced Edging

The quality of the cuts made CNC laser cutting machines are far superior to all other types of mechanisms in the market. The fine edge allows for more prompt fabrication and routing, creating custom drawing and format as required by clients. This has naturally increased the viability of CNC laser cutting for plastic fabrication at a commercial level.

Quicker Turnovers

Swapping from one set of materials for cutting to another set of acrylic sheets used to take as much as 30 minutes in pre-CNC laser cutting models. But now, this changing does not take any time at all. In fact, depending upon the size of the mechanisms, multiple loads or batches can be entered into the machines. This reduces overall processing time and also overall operating costs.

 

Where Can You Get the Best Computer Aided Drawing for CNC Laser Cutting in Sydney?

FX Plastics is the leading CNC laser cutting services provider in Australia. We offer high-quality CAD-based laser cutting options for commercial and individual needs. Visit FX Plastics and let us help you get the right plastic design, fabrication and production services for your business. Contact us now!

5 Key CNC Routing and Machining Services You Should Take Advantage of

CNC technology has made a lot of positive impact in the industrial design and fabrication market. Companies can now get all kinds of physical fabrications done on a variety of materials including plastics. While CNC laser cutting is a popular technology, there are other uses for CNC routing and machining you should also know of.

Popular CNC Routing and Machining Processes

CNC Milling

All kinds of milling tasks can be performed with the right calibration of CAD software. Milling processes can allow for performing any number of mechanical tasks without any need for human oversight. So, for industrial organisations, CNC milling is a great asset.

CNC Laser Cutting

CNC laser cutting is one of the key areas where this technology is applied. The most popular use for it is in design and fabrication. However, other processes such as refining edges on finished fabrications may also be completed through it. Plastic fabrications are very commonly polished through this method.

Welding

CNC technology can also be used for many kinds of welding requirements. The essential idea of the process is the same and machines will be calibrated according to requirements. Plastic fabrication is a commonly applied use for this technology.

Job Shop Quick Turn

CNC technologies are used to validate Computer Aided Drawing (CAD) models and implement their designing process. In a similar way, the technology can also be configured to process multiple materials with different requirements without needing reloading. This greatly enhances the performance quality of the machines and allows for more rapid design and fabrication.

Surface Finishing

Automated diamond polishers are sometimes applied using CNC technology. This allows the diamond polishing to be performed without human oversight. Now, with surfaces, the material used in the fabrication matters a lot and the diamond polisher must be placed accordingly. Plastics are the most popular materials to be polished by diamond polishers.

Where Can You Get the Best CNC Computer Aided Drawing (CAD) Services?

FX Plastics is a prominent CNC routing and machining service provider in Australia. We offer top-notch services to our clients and help them find the right machining and routing services for their needs. Whether you want design and fabrication or any other kind of CNC industrial laser cutting related services, we have what you are looking for. Get in touch today!