Tag Archives: CNC laser cutting

CNC laser cutting – Simple Mistakes to Avoid

The main components of CNC Laser cutting machine includes the machine host part, control system, laser, chiller, regulator etc. Most of the recent models are equipped with self-diagnostic tools that provides key details of the CNC laser cutting system. In such case, one doesn’t really need to outsource all maintenance activities of the CNC laser cutting machine, rather in house team of technicians can fix most of the problems.

High wattage certainly makes CNC laser cutting machine to cut materials at a faster rate, however that is not the only determining factor. Other factors like the performance of the optical system where it can focus the beam onto the material to be cut can enhance productivity. The worn out lenses of the CNC laser cutting machine can be replaced to ensure focussed beam and increased productivity.

The CNC laser cutting doesn’t necessarily need a dedicated air supply system. Rather, one can use a supply hose and connect it to the compressor which can supply air to other operations along with CNC laser cutting machines. By making simple adjustments to ensure that common mistakes are not repeated, one can certainly enjoy enhanced productivity with CNC laser cutting.

CNC laser cutting – Simple Mistakes to Avoid

The main components of CNC Laser cutting machine includes the machine host part, control system, laser, chiller, regulator etc. Most of the recent models are equipped with self-diagnostic tools that provides key details of the CNC laser cutting system. In such case, one doesn’t really need to outsource all maintenance activities of the CNC laser cutting machine, rather in house team of technicians can fix most of the problems.

High wattage certainly makes CNC laser cutting machine to cut materials at a faster rate, however that is not the only determining factor. Other factors like the performance of the optical system where it can focus the beam onto the material to be cut can enhance productivity. The worn out lenses of the CNC laser cutting machine can be replaced to ensure focussed beam and increased productivity.

The CNC laser cutting doesn’t necessarily need a dedicated air supply system. Rather, one can use a supply hose and connect it to the compressor which can supply air to other operations along with CNC laser cutting machines. By making simple adjustments to ensure that common mistakes are not repeated, one can certainly enjoy enhanced productivity with CNC laser cutting.

For more information, contact FX Plastics today.

5 Benefits of CNC Laser Cutting You Cannot Ignore

 

Computerized numerical control (CNC)) laser cutting has revolutionized industrial fabrication processes around the world. It offers far greater control than any previous technology of the fabrication process. This has led to the development of highly sophisticated fabrication methodologies which minimize waste and optimize output quality. If you want to get design and fabrication services, then you should know what CNC laser cutting can offer you. With that in mind, let’s take a look at some of these:

 

5 Important Advantages of CNC Laser Cutting

 

Unmatched Accuracy

CNC laser cutting is the only technology in the industrial design and fabrication market with a near perfect accuracy mark. The actual fabrication process, material used and mathematical calibrations matter a lot. However, CNC laser cutting does provide a far superior output than any other comparable technology.

 

High Processing Speed

Another great thing about CNC laser cutting is that it can handle multiple projects at the same time. The program used to implement the cutting requirements can be constructed as required and so, any number of fabrications is possible.

 

No Heat Related Issues

With traditional laser based cutting, there is always a possibility of thermal degeneration of the material. However, through precise control of the beam intensity, all potential thermal degeneration can be screened out. This results in cleaner fabrications and better looking products all around.

 

High Precision

Precision matters a lot in all kinds of design and fabrication projects. Using CNC laser cutting techniques is a great way to create custom fabrications with specific cutting requirements without overstretching costs. This gives clients a better product as well as allows companies to work more efficiently.

 

Oxide Free Cutting

Oxidation leading to blurring is often a very big problem in industrial design and fabrication. This problem can be easily solved using CNC laser cutting which can be configured to eliminate oxidation during cutting. This results in cleaner fabrications with minimum need for finishing and polishing.

 

FX Plastics: The Leading Experts for CNC Laser Cutting Services in Australia

FX Plastics is one of the best known CNC laser cutting service providers in Australia. We work with all kinds of techniques and materials. Our CNC laser cutting services can serve a wide range of needs. If you are looking for top-quality design and fabrication services, look no further than FX Plastics. Get in touch with our experts now!

How Has CNC Laser Cutting Changed the Acrylic Fabrication Industry?

CNC laser cutting technology has grown by a lot since computer aided drawing entered the market. The current gen CNC laser cutting machines are digital calibrated. This makes for much more refined and uniform cuts. There are also many other benefits one can get from CNC laser cutting machines. Here are 5 of the most important ones:

 

How Computed Aided Drawing Influence CNC Laser Cutting Machines

Energy Efficiency

CNC laser cutting offers a much more energy efficient working model thanks to the optimisation of the cutting process. On an average, a non-CAD blanking press or turret would require 50kW of power to operate fully. But CNC laser cutting machines can do with only 10kW of power use.

Diverse Operational Ability

Before CNC laser cutting came into the market, materials could only be cut to their tensile strength limit. However, laser cutting allows us to cut all kinds of materials provided they can be melted with heat.

Reduced Maintenance Costs

Maintenance costs before CNC laser cutting apparatus used to be high. But this technology has greatly reduced maintenance and upkeep requirements. Further, computer aided drawing allow for systematic upgrades of the technology. This results in lesser waste and by proxy, lesser repair and replacement requirements.

Enhanced Edging

The quality of the cuts made CNC laser cutting machines are far superior to all other types of mechanisms in the market. The fine edge allows for more prompt fabrication and routing, creating custom drawing and format as required by clients. This has naturally increased the viability of CNC laser cutting for plastic fabrication at a commercial level.

Quicker Turnovers

Swapping from one set of materials for cutting to another set of acrylic sheets used to take as much as 30 minutes in pre-CNC laser cutting models. But now, this changing does not take any time at all. In fact, depending upon the size of the mechanisms, multiple loads or batches can be entered into the machines. This reduces overall processing time and also overall operating costs.

 

Where Can You Get the Best Computer Aided Drawing for CNC Laser Cutting in Sydney?

FX Plastics is the leading CNC laser cutting services provider in Australia. We offer high-quality CAD-based laser cutting options for commercial and individual needs. Visit FX Plastics and let us help you get the right plastic design, fabrication and production services for your business. Contact us now!

5 Key CNC Routing and Machining Services You Should Take Advantage of

CNC technology has made a lot of positive impact in the industrial design and fabrication market. Companies can now get all kinds of physical fabrications done on a variety of materials including plastics. While CNC laser cutting is a popular technology, there are other uses for CNC routing and machining you should also know of.

Popular CNC Routing and Machining Processes

CNC Milling

All kinds of milling tasks can be performed with the right calibration of CAD software. Milling processes can allow for performing any number of mechanical tasks without any need for human oversight. So, for industrial organisations, CNC milling is a great asset.

CNC Laser Cutting

CNC laser cutting is one of the key areas where this technology is applied. The most popular use for it is in design and fabrication. However, other processes such as refining edges on finished fabrications may also be completed through it. Plastic fabrications are very commonly polished through this method.

Welding

CNC technology can also be used for many kinds of welding requirements. The essential idea of the process is the same and machines will be calibrated according to requirements. Plastic fabrication is a commonly applied use for this technology.

Job Shop Quick Turn

CNC technologies are used to validate Computer Aided Drawing (CAD) models and implement their designing process. In a similar way, the technology can also be configured to process multiple materials with different requirements without needing reloading. This greatly enhances the performance quality of the machines and allows for more rapid design and fabrication.

Surface Finishing

Automated diamond polishers are sometimes applied using CNC technology. This allows the diamond polishing to be performed without human oversight. Now, with surfaces, the material used in the fabrication matters a lot and the diamond polisher must be placed accordingly. Plastics are the most popular materials to be polished by diamond polishers.

Where Can You Get the Best CNC Computer Aided Drawing (CAD) Services?

FX Plastics is a prominent CNC routing and machining service provider in Australia. We offer top-notch services to our clients and help them find the right machining and routing services for their needs. Whether you want design and fabrication or any other kind of CNC industrial laser cutting related services, we have what you are looking for. Get in touch today!

5 Important Facts about CNC Laser Cutting You Must Know

CNC laser cutting is a great tool for optimizing industrial processes which can help achieve better productivity as well as quality of production. There are some important factors about CNC laser cutting that are important to know before you explore what this technology has to offer. Let’s take a look at some key facts about this technology.

 

5 Key Facts of CNC Laser Cutting

 

  1. CNC Stands for Computerized Numerical Control

CNC is a technology that allows companies to measure their laser cutting requirements very accurately. The technology itself is a subset of Computer aided drawing (CAD) and allows for a greater control over all industry design and fabrication tools including lasers.

 

  1. CNC Laser Cutting is Highly Efficient

 CNC laser cutting is a precision tool which allows for greatly optimized designs and fabrication at an industrial level. The greatest benefit of this technology lies in the curtailment of fabrication waste.

 

  1. CNC Cutting Can Be Used On All Machine Tools

Laser cutting is not the only place where this technology can be used. Any mechanical and industrial process which includes the use of Computer aided drawing (CAD) can be calibrated to include CNC laser cutting technology. This will allow the system to perform better and produce more finely fabricated products.

 

  1. CNC Laser Cutting Can be Customized

CAD has plenty of benefits and when it is combined with CNC routing and machining. It allows for very versatile fabrication options and is used in creative industrial fabrication techniques. There are certain limitations according to what kind of laser and the type of material but most 3D shapes can be reproduced faithfully.

 

  1. CNC Laser Cutting is Energy Efficient

Aside from the reduction in processing waste, CNC laser cutting also reduces energy wastage. This is implemented by using responsive industrial tools and technologies which stem the mechanism at the appropriate time. Naturally, this benefits the company very well and is also likely to enhance the lifespan of all involved tools.

FX Plastics: The Leading Provider of CNC Laser Cutting Services in Australia

 

 FX Plastics provides the best CNC laser cutting services in Australia. We have highly sophisticated hardware and technologies capable for producing all kinds of shapes and designs. Whether you want general design and fabrication services for display advertising or highly customized products for your business, we have the expertise you need. Contact FX Plastics to get the finest CNC laser cutting services in the market!

3 Types of CNC Laser Cutting Options in the Market

CNC laser cutting technology has been an important part of industrial manufacturing for a long time. Through consistent advancement in technology, it has become a very useful alternative to traditional cutting.

Before you choose which kind of cutting you need, you should understand the different types. As the leading experts of CNC laser cutting services in Australia, we have explained the three major types of CNC laser cutting options in the market.

 

Three CNC Laser Cutting Options

  1. Gas Laser

Gas lasers are the first types of laser cutting options to arrive on the market.  As computer numeric control or CNC became more widely available, the power of gas lasers also increased significantly. While it can be used to cut tougher materials as well, most professionals recommend it should only be used for cutting non-metal items like plastics.

The most common types of gases used to achieve gas-based CNC laser cutting are carbon dioxide and nitrogen respectively. Nitrogen is particularly useful for cutting metals like steel and aluminum. However, it must be pure nitrogen or exposing the metal to it will cause oxidization.

  1. Fibre Laser

Fibre laser is a relatively recent addition to the CNC laser cutting market and there are a number of varieties within this group. While this is not a concern for a client, fibre lasers are longer lasting. As such, they are very high powered and can be used for cutting through most materials.

CNC programming also allows for very precise cutting which might not be possible through conventional gas-based laser cutting techniques. Most reliable laser cutting service providers invest in a professional grade fibre laser cutting service.

  1. Crystal Laser

Crystal CNC laser cutting is not so widely used these days as before. The reason is that the equipment for it can be very expensive. At the same time, it does not have the lifespan that fibre lasers offer. So, it is not often seen in professional laser cutting shops. In terms of cutting power, crystal lasers are just as powerful as fibre lasers and can achieve the same degree of clean cutting.

 

Which Type of CNC Laser Cutting Should You Go For?

Wondering which CNC laser cutting type will be best for you? Consult our experts today and find out the best one for your needs straight from the leading specialists. Let us give you professional CNC laser cutting services to suit your needs at the right budget.

For more information on CNC Laser Cutting and other services, contact FX Plastics today. 

 

5 Ways CNC Laser Cutting Can Help Your Business

CNC laser cutting is an effective and proven method for acrylic sheets fabrication, and is used extensively for a diverse range of projects all over the world. In fact, almost everything that involves plastic fabrication uses this process in one way or another.

In the hands of specialists like FX Plastics, laser cutting can help you meet your unique business requirements at a very cost-effective price.

Let’s take a look at some of the reasons why laser cutting is so popular, especially when it comes to fabrication with acrylic sheets:

 

What Makes CNC Laser Cutting So Popular?

 

  1. Consistently Precise Results: Unlike traditional processes involving manual methods, CNC laser cutting delivers absolutely accurate results every single time. This means that you’ll get perfectly matched components quickly and at an affordable cost.

 

  1. Compatibility: Our machines are compatible with almost every popular design program. Once connected, it readily accepts information and produces pieces with the right shape and size automatically.

 

  1. Ability to Meet Tight Deadlines: At FX Plastics, we use the most advanced and extremely reliable technology that is capable of meeting very short deadlines without compromising on the quality.

 

  1. Always Up To Date: At FX Plastics, we make sure to update our machines and software programs on regular basis, so that our clients can benefit from the latest advancements in the industry.

 

  1. More Capabilities: Our CNC laser cutting processes are designed to offer a broad range of capabilities to our clients. Our skilled professionals and cutting-edge technology can deliver results that even the most talented engineers cannot achieve manually.

Applications of CNC Laser Cutting

 Laser cutting of acrylic sheets can be successfully utilized for a number of purposes. A major benefit of using CNC is that it performs exceptionally well in all types of industries.

Moreover, it accomplishes the job more efficiently and way faster than conventional methods. With the number of capabilities that laser cutting is known for, it can be used to produce virtually any tool or component to suit any types of business demands.  

Looking for CNC Laser Cutting Services? Get In Touch With Professionals!

 FX Plastics offers the most comprehensive range of CNC laser cutting services that will certainly suit your business needs.  We are your one stop destination for any plastic fabrication needs using versatile acrylic sheets. For more information on our services, visit FX Plastics or give us a call today!

Perspex – The Material of Choice in an Enviable Range of Applications

Quite a few people might feel that Perspex is a new product that has emerged only recently. However, they could not be any further from the truth. The origin of Perspex dates back to 1865, when scientists formulated acrylic acid. Twelve years later, a German scientist invented the polymerisation process. This process was instrumental in converting methyl methacrylate into polymethyl methacrylate. During the Second World War, Perspex came into use in the periscopes of submarines, passenger & fighter jets, windshields, gun turrets and canopies. In the years following the war, manufacturers began waking up to the benefits of using Perspex for making a variety of other products. As a result, many household products made of Perspex began appearing in the market.

It is worth mentioning that most plastic fabricating companies typically work with two forms of plastic i.e. thermoset plastics and thermoplastics. Perspex cutting companies in Sydney and other places can form thermoset plastics into a wide range of products. However, objects made of thermoset plastic will usually have a permanent shape. In contrast, thermoplastics are pliable. Thus, reshaping them into another form is both possible and easy. One of the most popular thermoplastic materials currently is Poly Methyl Methacrylate (or PMMA). This material is a transparent thermoplastic, which also goes by the name of acrylic or Perspex. Some people also refer to it as acrylic glass. Some of you might be having fish tanks or aquariums made of acrylic glass in your homes. These tanks are easy to lift for cleaning and washing. This highlights how Perspex comes into use as a décor element in many homes across the country nowadays.

One of the biggest reasons for the increasing levels of popularity that Perspex currently enjoys lies in its cost-effectiveness. Not only is Perspex immensely affordable. It offers a number of benefits that make it clearly superior to glass. For instance, a casual look at a sheet of Perspex might fool people into thinking that they are looking at a sheet of glass. However, a Perspex sheet will only weigh half as much as a comparable sheet of glass. In addition, Perspex offers crack resistance that glass does not. Certainly, in some cases, suppliers might highlight the superiority of polycarbonates as opposed to glass or Perspex. But, it is worth highlighting that Perspex sheets do not contain the harmful bisphenol that many polycarbonates typically do.

The benefits associated with Perspex have contributed to its growing popularity in contemporary times. Its versatility has made it appropriate for use in a myriad of industries and applications. At present, hundreds of industrial and commercial entities in the construction, architecture, furniture, lighting, electronics, healthcare and communication sectors rely extensively on Perspex. They typically use CNC laser cutting machines to give Perspex the desired shape and form. Perspex is suitable for making the panels in medical cabinets and baby incubators. At the same time, it is ideal for use on the body of helicopters, gilders and boats. In the industrial sector, Perspex is the material of choice for two main reasons. Firstly, it is lightweight. Secondly, it can resist an assortment of chemicals. Because of these traits, Perspex comes into use for making custom tanks and chemical containers.

How Does Acrylic Differ from Polycarbonate?

Plastic fabricators in Sydney and other places will often produce various objects from acrylic. In terms of weight, acrylic is much lighter than glass. However, this trait does not affect its solidity and strength by any means. In addition, the thicker the sheet of glass, the lower will be its clarity. In many cases, thick sheets of glass will often exhibit a greenish hue. In contrast, even if you were to pick the thickest sheet of acrylic, its crystal-clear clarity would leave you feeling amazed.

 

Lastly, glass is not as strong as acrylic. When a heavy object hits the glass, the result will usually not be much of a surprise. However, if the same object were to strike a sheet of acrylic, it would probably cause no damage to the acrylic. These traits make acrylic a wonder material for those working in the fabrication sector.

 

If you were to look for plastic that is also transparent, you might only have acrylic on your mind. But, you would do well to remember that an alternative exists. People often compare polycarbonate sheets to acrylic sheets because both are see-through varieties of plastics. Both materials weigh less than half of the weight of a comparably sized piece of glass. Despite this, both acrylic and polycarbonate offer higher levels of solidity than glass. Both materials are easy to clean too.

 

Acrylic will always appear to be shinier than polycarbonate. It is also easier to cut. In terms of affordability, acrylic is relatively cheaper as well. Workers can polish acrylic to a smooth finish. In addition, acrylic offers a high level of impact resistance. Experts opine that acrylic can offer 17 times the impact resistance that glass does. CNC laser cutting companies typically use acrylic sheets for making:

 

  • Fish tanks
  • Aquariums
  • Terrariums
  • Motorcycle helmet visors
  • Swimming pool windows
  • Retail product displays and stands
  • The interior layers of storm window linings and,
  • Various museum enclosures

 

Polycarbonate sheets are much stronger than their acrylic counterparts. This is one of the reasons why they cost almost 35 percent more than acrylic sheets. Estimates suggest that polycarbonate sheets offer 250 times the impact resistance of glass. They are less rigid than acrylic sheets are. As such, it is easy to purchase polycarbonate sheets in flexible grades. Unlike acrylic sheets, polycarbonate sheets can handle extremely high temperatures with minimal fuss. They are also highly resistant to acids and other chemicals.

 

Plastic fabricators can bend polycarbonate sheets without having to heat them first. They can also drill polycarbonate sheets without fearing that the sheets will crack easily. In some cases, this fear is legitimate when it comes to drilling acrylic sheets. This is because acrylic sheets can crack quite easily. Polycarbonate sheets also feature low levels of flammability. Despite these merits, polycarbonate has some drawbacks too. For instance, you cannot polish polycarbonate. Polycarbonates tend to scratch and dent easily. In addition, polycarbonates offer low levels of resistance to abrasive cleaners. The use of polycarbonates is quite popular for producing:

 

  • Reusable drinking bottles
  • Computers
  • Transparent visors for hockey and football players
  • Racing car windows
  • Compact discs and DVDs
  • Bullet-proof glass
  • Riot shields and visors and,
  • Lighting lenses, eyeglass lenses & safety glasses