Tag Archives: CNC routing and machining

CNC Laser Cutting and Routing for Acrylic Fabrication

CNC machining processes have revolutionized the acrylic fabrication industry, allowing rapid, accurate, and economical production of various parts previously requiring many hours of manual work. Put simply, computer numerical control (CNC) machines uses computer models to control the manufacturing of parts. These models are typically drawn in CAD programs then CAM programs translate those drawings into instructions for the machine.

With the range of CNC fabrication methods on offer, it may be difficult to choose which one is best for your acrylic fabrication project. Each unique process has distinct advantages and disadvantages and there is no ‘one size fits all’ option when it comes to CNC. CNC laser cutting and CNC routing and machining are two of the major processes available.

CNC laser cutting uses a high powered laser beam focused using a series of mirrors to melt through materials before pressurized nitrogen blows it away, leaving a clean cut in the workpiece. As the laser is so thin, CNC laser cutting can produce detailed pieces with incredibly high precision and the flexibility of a computer-controlled laser beam allows for a wide range of customizable shapes and sizes.

CNC routing and machining processes use computer control to guide cutting tools across a workpiece to produce a modeled shape. This allows for high quality and accurately fabricated products but lacks the design flexibility of laser cutting. The primary benefit of CNC routing and machining is the material saving and ability to produce parts in large quantities while retaining quality.

FX Plastics specializes in CNC processes for acrylic fabrication producing high-quality parts quickly and for highly competitive prices, contact us now to find out more!

Battle between Plastic and Glass!

An array of  many products being produced, acrylic or plastic is often preferred over glass. Some , acrylic items can be polished to attain the clear and polished look of glass using a diamond polisher. Apart from the aesthetics though, there are many more reasons why acrylic is the material .

  • Pieces made from acrylic are much lighter than their glass counterparts. Take the case of a plastic display cabinet versus a glass cabinet for instance.
  • Plastic is sturdier than glass and will not break as easily. They are also dent and impact-proof to certain degrees, so you no longer have to fear about your kids and pets running around the house. The only disadvantage is that it is more prone to retain scratch marks than glass.
  • Objects made with acrylic are cheaper than their glass or metal counterparts
  • Acrylic items are synthetic with UV-resistant coatings.

Acrylic has replaced glass in many areas including windshields for motorcycles and snow mobiles, display cases for museums or establishments, lighting fixtures, and many more. Complex acrylic fabrication procedures like CNC routing and machining will be required in the creation of many of the above mentioned products.

The way  Acrylic Fabrication Helping Businesses?

Acrylic fabrication has been helping businesses in a myriad of ways. For one, acrylic fabrication can help to create point of sale displays, plastic display cabinets and shelves that allows retailers to showcase their products in a stylish manner. This then attracts more customers to come over and take a look at the product, and can thus help in increasing the potential customer’s urge to want to buy the product – think “impulsive” purchases. In addition, these cabinets provides for a secured means for shops to display their products without fear because these cabinets are secured. The same is true for businesses in the food industry, where hygiene is important and flies are a common problem.

Acrylic fabrication is also a great method of creating branding materials for companies and businesses. Nameplates, signs, or labels can all be made through acrylic fabrication with the aid of computer aided drawing (CAD). In the same manner, cabinets and point of dale displays can also be customized into a wide array of designs and colours that reflects the company’s brand. This being said, there are more and more industries which are turning to acrylic fabrication companies to help them in promoting their business and institutions. For more information, visit FX Plastics Today!

3 Big Reasons CNC Routing and Machining Is Great For Custom Fabrication

CNC routing and machining has been on the industrial market for some time now. While laser cutting technologies have existed since the 1960s, they have really gained ground with the invention of Computer Aided Designs (CAD) software. Design and fabrication of plastic displays and other products are more accurate now than ever before.

But there are other options for fabrication out there as well. So, the question is whether you should go for CNC routing and machining based plastic fabrication in Sydney or something else? Here are some benefits to consider when making a choice.

Benefits of CNC Routing and Machining for Plastic Fabrication in Sydney

  1. Highly Efficient

The great thing about all kinds of industrial Computer Aided Design (CAD) software is that they can be upgraded without changing the existing hardware. So, CAD based laser CNC laser cutting technologies are regularly upgraded which allows them to be highly efficient for plastic fabrication. This not only means you get quality services at a reduced price but also that your fabricated product is cut with surgical accuracy.

  1. Professionally Operated

All kinds of CNC laser cutting and machining apparatus is operated by experienced professionals. They use the highly accurate technology of CAD to make precise measurements and modifications as required by the client. This enables them to change any product if the client wants some modifications easily even after the overall fabrication is done. So, clients get the benefit of making customisations to a far greater degree than in other methods of plastic fabrication in Sydney.

  1. Versatile Materials

CNC laser cutting can cut through most kinds of materials. This means that whether you want industry standard acrylic sheets or something sturdier, CNC routing and machining will help you get the right product. Further, the software upgrades can cater to specific materials and deliver the best output according to specific needs. This means if you want to use special UV resistant plastics or coating for standard fabrication materials, then this can be done for economical costs.

Where Can You Get Quality CNC Routing and Machining and Plastic Fabrication Services?

FX Plastics provides high-quality CNC laser cutting solutions for multiple industries including design and fabrication. We can ensure you get the best quality products for the right price. Get in touch today to get a personalized quote based on your specific budget and requirements! For more information about CAD, visit Fx Plastics Today !

5 Key Steps to the CNC Routing and Machining Process for Acrylic Fabrication

CNC machining for acrylic fabrication has made a significant impact on the global market in recent years. With the rapidly rising technology proficiency of CAD/CAM systems, CNC routing and machining has become a very precise manufacturing science. The entire process goes through multiple steps from design, drafting, sequencing, simulating to finally manufacturing. Here is a more detailed breakdown of the overall process:

 

5 Key Aspects of an Industrial CNC Routing and Machining Process

Model Designing

CNC based designing is the first step of the process for industrial acrylic fabrication. In this step, the concept itself is formulated. The designer may use any specialized version of CAD to meet the process requirements. Once the acrylic fabrication concept is finalised, the design is sent forward to drafting.

 

Model Drafting

This phase actualizes the concept design by using CAD or computer aided design drafting. This process often combined by companies offering acrylic laser cutting in Sydney, but it is important to know the distinction. In the modelling phase, the geometrical aspects of the design are ascertained. This process leads to feedback via which the CAD is reoriented for more practical applicability.

 

CAM

This is the final phase of the digital process formulation process. Here, the previously undocumented changes in the model format are put into effect and the manufacturing process is calibrated accordingly. CAD, CADD and CAM are often combined together because they are all digital concept, development and application phases. However, the importance of each is distinct and should be understood separately. The finalization of this process feeds into the actual CNC laser routing and machining process.

 

CNC Routing and Machining

This process is the culmination of all the planning and digital modelling done in previous steps. The program has a pre-loaded file which is executed by the software. This software then guides the CNC routing and machining tasks which complete the acrylic fabrication process.

 

Finishing

This is not actually part of the CNC routing and machining process, but the best acrylic companies in Sydney offer it. The finishing is done to polish the acrylic fabrication and provide it a finished look. Depending upon the type of fabrication, diamond polish, flame polish or other methods may be used.

 

Looking for CNC Routing and Machining Services in Sydney? Contact FX Plastics!

FX Plastics provides high-quality CNC routing and machining services to clients from all over Sydney. For the highest quality acrylic fabrication, visit FX Plastics or contact our experts today!

 

5 Key CNC Routing and Machining Services You Should Take Advantage of

CNC technology has made a lot of positive impact in the industrial design and fabrication market. Companies can now get all kinds of physical fabrications done on a variety of materials including plastics. While CNC laser cutting is a popular technology, there are other uses for CNC routing and machining you should also know of.

Popular CNC Routing and Machining Processes

CNC Milling

All kinds of milling tasks can be performed with the right calibration of CAD software. Milling processes can allow for performing any number of mechanical tasks without any need for human oversight. So, for industrial organisations, CNC milling is a great asset.

CNC Laser Cutting

CNC laser cutting is one of the key areas where this technology is applied. The most popular use for it is in design and fabrication. However, other processes such as refining edges on finished fabrications may also be completed through it. Plastic fabrications are very commonly polished through this method.

Welding

CNC technology can also be used for many kinds of welding requirements. The essential idea of the process is the same and machines will be calibrated according to requirements. Plastic fabrication is a commonly applied use for this technology.

Job Shop Quick Turn

CNC technologies are used to validate Computer Aided Drawing (CAD) models and implement their designing process. In a similar way, the technology can also be configured to process multiple materials with different requirements without needing reloading. This greatly enhances the performance quality of the machines and allows for more rapid design and fabrication.

Surface Finishing

Automated diamond polishers are sometimes applied using CNC technology. This allows the diamond polishing to be performed without human oversight. Now, with surfaces, the material used in the fabrication matters a lot and the diamond polisher must be placed accordingly. Plastics are the most popular materials to be polished by diamond polishers.

Where Can You Get the Best CNC Computer Aided Drawing (CAD) Services?

FX Plastics is a prominent CNC routing and machining service provider in Australia. We offer top-notch services to our clients and help them find the right machining and routing services for their needs. Whether you want design and fabrication or any other kind of CNC industrial laser cutting related services, we have what you are looking for. Get in touch today!

5 Important Facts about CNC Laser Cutting You Must Know

CNC laser cutting is a great tool for optimizing industrial processes which can help achieve better productivity as well as quality of production. There are some important factors about CNC laser cutting that are important to know before you explore what this technology has to offer. Let’s take a look at some key facts about this technology.

 

5 Key Facts of CNC Laser Cutting

 

  1. CNC Stands for Computerized Numerical Control

CNC is a technology that allows companies to measure their laser cutting requirements very accurately. The technology itself is a subset of Computer aided drawing (CAD) and allows for a greater control over all industry design and fabrication tools including lasers.

 

  1. CNC Laser Cutting is Highly Efficient

 CNC laser cutting is a precision tool which allows for greatly optimized designs and fabrication at an industrial level. The greatest benefit of this technology lies in the curtailment of fabrication waste.

 

  1. CNC Cutting Can Be Used On All Machine Tools

Laser cutting is not the only place where this technology can be used. Any mechanical and industrial process which includes the use of Computer aided drawing (CAD) can be calibrated to include CNC laser cutting technology. This will allow the system to perform better and produce more finely fabricated products.

 

  1. CNC Laser Cutting Can be Customized

CAD has plenty of benefits and when it is combined with CNC routing and machining. It allows for very versatile fabrication options and is used in creative industrial fabrication techniques. There are certain limitations according to what kind of laser and the type of material but most 3D shapes can be reproduced faithfully.

 

  1. CNC Laser Cutting is Energy Efficient

Aside from the reduction in processing waste, CNC laser cutting also reduces energy wastage. This is implemented by using responsive industrial tools and technologies which stem the mechanism at the appropriate time. Naturally, this benefits the company very well and is also likely to enhance the lifespan of all involved tools.

FX Plastics: The Leading Provider of CNC Laser Cutting Services in Australia

 

 FX Plastics provides the best CNC laser cutting services in Australia. We have highly sophisticated hardware and technologies capable for producing all kinds of shapes and designs. Whether you want general design and fabrication services for display advertising or highly customized products for your business, we have the expertise you need. Contact FX Plastics to get the finest CNC laser cutting services in the market!

Why Do You Need CNC Routing and Machining Services for Your Business?

Every industrial manufacturing unit owner knows that CNC routing and machining is essential for their business. The simple fact of the matter is that without this essential equipment, your manufacturing operation will be unproductive. It is simply better to let routing manage the flow of the production with technicians or workers at critical points. If you want great quality and consistently designed products at an affordable price, then here are some reasons to get CNC routing and machining services.

 

Top Benefits from CNC Routing and Machining

1.Optimized Manufacturing Paths

Manufacturing processes require that the factory floor should be well coordinated. For industrial concerns of any degree, this is critical to have. Using CNC routing and machining helps create an optimized manufacturing path which increases overall output. This is essential for having a manufacturing unit of any calibre.

2.Proper Processing

CNC routing and machining allows manufacturer to produce without needing regular human intervention. The processing pathway also makes sure that the machines used in the process are used in the right way. With human agents doing that, there will always be variance in quality. So, it is better for overall quality and consistency to employ routing technologies.

3. Increased Productivity

Since CNC routing and machining does not require much human interaction, they can work by themselves for long hours. So, in effect, a manufacturing unit can function round the clock as well. Obviously, there will be a degree of human presence required by necessity and by law. But the right routing and machining infrastructure will optimize the productivity for any industrial unit.

4.Minimum Maintenance

Maintenance is necessary with all kinds of equipment and CNC routing and machining are no exception. But the good thing about advances in this industrial technology is that the need for maintenance is systematically decreased. So, machines work for longer while requiring lesser human intervention. Further, this also cuts down on workflow redundancies as well as the cost of maintenance.

 

Where Can You Get the Best CNC Routing and Machining Equipment and Services?

FX Plastics is a highly reputable CNC routing and machining services provider. We offer high-quality services to all kinds of manufacturing concerns and can help you get started on the perfect note. Whether you want to rent CNC routing and machining services or buy them outright, we can provide you with the right resource. Get in touch today!

 

CNC Routing And Machining – Efficient And Precise Technology

In the manufacturing world, CNC routing and machining is making a huge impact. It offers efficiency and precision along with improved productivity. CNC routing can be automated to handle several projects together. In case you have a single design which needs to be cut several times, CNC routing and machining can do the task with ease.

One can guarantee precision and accuracy with CNC routing and machining. As the machinery is not reliant on human control, it is mostly safe. Also, CNC routing and machining includes several safety features to guard against accidents. The use of CNC routing and machining also reduces the need for manpower which means reduced manpower costs.

Training for CNC routing can be undertaken virtually because one just needs to understand the programming and control features. The inherent flexibility offered by CNC routing and machining allows it to adapt to any project effortlessly.

Are You Looking for the Best Laser Cutting and Fabrication Services?

Not many people realise that Perspex is actually a brand name or a tradename. Thus, they often use the term to refer to acrylic glass. With the passage of time, Perspex has become a generic term used for referring to acrylic sheets. Some people might feel that Perspex or acrylic has come into being fairly recently. But, this is not the case. Acrylic has been around for more than a century. But, its commercial use has become increasingly widespread since the end of the Second World War. Perspex is very light. Experts opine that it weighs less than half the weight of glass for a sheet of the same size. In addition, Perspex sheets are as transparent as optical glass. Because Perspex is lightweight, some people might think that it is a flimsy material. But, this is clearly not the case. Perspex is incredibly strong. It offers a much greater impact resistance than glass does. On the occasions when it does shatter, Perspex shatters more safely than glass. Perspex also offers better levels of thermal insulation as compared to glass. Not surprisingly, Perspex cutting companies in Sydney and other places find it much easier to work with and shape as opposed to glass.

Perspex is completely recyclable. It can also block the damaging ultraviolet rays of the sun. Given this fact, it is hardly surprising that many museums and art galleries use special ultraviolet-grade Perspex sheets for protecting their exhibits and artwork. As a material, Perspex is hard and rigid. Yet, plastic fabricators can bend it into the desired shape with minimal fuss. In many cases, these professionals will use heat for making Perspex more malleable. However, they could use kerf bending or cutting techniques to meet this objective as well. Professional plastic fabricators, such as those at FX Plastics use laser cutters for cutting slots in the Perspex sheet. Cutting slots in the sheet makes it easier to bend the sheet into the desired shape. In some cases, making engravings on the Perspex sheet might be necessary too. The use of CNC engraving machines or laser cutters can help accomplish this objective.

Obtaining high-quality sheets of Perspex might be easy. But, cutting these sheets to meet exacting specifications is not. Similarly, giving the sheet of Perspex the desired form or shape is not an easy task. Even with the use of cutting-edge technology, the slightest mistake could mar the entire sheet. This is why industrial and commercial establishments throughout the country rely on FX Plastics for their acrylic fabrication services. The superlative levels of service that we provide has made us an industry leader. For more than 45 years, we have wowed clients with our superlative services and impeccable skills. Our team has a combined experience of more than 135 years in the domain. Not surprisingly, we can deliver high-quality products within the agreed lead times in addition to providing personalised customer service.

Unlike other fabricators, we have invested extensively in acquiring cutting-edge technology. Our facilities in Marrickville, Sydney, feature state-of-the-art equipment and machines. These machines enable us to offer CNC routing and machining skills par excellence. In addition, they enable us to provide you with any kind of items, components or products that you need in-house, without your needing to outsource anything. We offer a diverse selection of acrylic sheets, rods and tubes. Moreover, our extensive experience in the industry has enabled us to develop numerous fabrication procedures for one-off items to high-volume production runs. With such remarkable levels of capabilities, we are confident of our abilities to provide you with optimal value for each dollar you spend. To know more, call us at +61 2 9550 5844.

How Do Cast Acrylic Sheets Differ from Extruded Acrylic Sheets?

Workers mix liquid ingredients in glass moulds to produce cast acrylic sheets. This is a labour-intensive process. As a result, it will be more expensive too. The process of casting yields acrylic sheets that are harder, sturdier and more homogenous. Casting offers greater levels of chemical resistance as well. This is why producers of fragrances, lotions and other solvents prefer using cast acrylic sheets in their facilities. Cast acrylic typically comes in a wide range of custom and standard colours. It is more pliable than extruded acrylic. In addition, it is less likely to melt, chip or bend during milling.

 

Plastic fabricators in Sydney and other places manufacture extruded acrylic by heating acrylic monomers. Thereafter, they feed the monomers through barrels for the chemical reaction to take place. Unlike cast acrylic, extruded acrylic will be heterogeneous in nature. Its properties will vary based on the direction of the extrusion. Extruded acrylic sheets will be relatively cheaper than cast acrylic sheets. In addition, they will be more dimensionally stable as well. This means that the thickness of extruded acrylic sheets will be more consistent across multiple sheets.

 

Extruded acrylic sheets will be softer than their cast acrylic counterparts. Moreover, extruded sheets will have lower melting temperatures than cast acrylic sheets. This means that workers will be able to rout and laser cut extruded acrylic more easily than cast acrylic. Polishing extruded acrylic is easier as well. It is worth highlighting that extruded acrylic is less susceptible to dirt or particulate contamination in the production process. And, it is also better suited to cementing and thermoforming. This is especially so by virtue of its lower melting point.

 

Cast acrylic sheets come in a greater range of thicknesses. They are lightweight and rigid. They feature low water absorption properties. In addition, they offer high levels of resistance to ultraviolet radiation and electricity. Besides this, they possess superb optical properties as well. And, if you want your products to offer superlative levels of resistance to prolonged exposure to sunlight and weathering, you will want to use cast acrylic sheets.

 

Like cast acrylic sheets, extruded acrylic sheets possess excellent optical properties. They offer good electrical and ultraviolet radiation resistance too. These thermoformable sheets offer higher levels of impact resistance as opposed to glass. More importantly, these sheets are significantly cheaper as compared to their cast acrylic counterparts.

 

Acrylic fabrication companies often use Computer Numerically Controlled (CNC) routing and machining tools for producing various objects. These CNC routing and machining tools can work equally well on both cast and extruded acrylic sheets in many cases. However, differences exist between the two types of acrylic sheets. These differences often end up dictating the choice of sheets used in various projects. Oftentimes, this decision will depend on the client’s requirements and specifications.