Tag Archives: CNC routing and machining

Why Do You Need CNC Routing and Machining Services for Your Business?

Every industrial manufacturing unit owner knows that CNC routing and machining is essential for their business. The simple fact of the matter is that without this essential equipment, your manufacturing operation will be unproductive. It is simply better to let routing manage the flow of the production with technicians or workers at critical points. If you want great quality and consistently designed products at an affordable price, then here are some reasons to get CNC routing and machining services.

 

Top Benefits from CNC Routing and Machining

1.Optimized Manufacturing Paths

Manufacturing processes require that the factory floor should be well coordinated. For industrial concerns of any degree, this is critical to have. Using CNC routing and machining helps create an optimized manufacturing path which increases overall output. This is essential for having a manufacturing unit of any calibre.

2.Proper Processing

CNC routing and machining allows manufacturer to produce without needing regular human intervention. The processing pathway also makes sure that the machines used in the process are used in the right way. With human agents doing that, there will always be variance in quality. So, it is better for overall quality and consistency to employ routing technologies.

3. Increased Productivity

Since CNC routing and machining does not require much human interaction, they can work by themselves for long hours. So, in effect, a manufacturing unit can function round the clock as well. Obviously, there will be a degree of human presence required by necessity and by law. But the right routing and machining infrastructure will optimize the productivity for any industrial unit.

4.Minimum Maintenance

Maintenance is necessary with all kinds of equipment and CNC routing and machining are no exception. But the good thing about advances in this industrial technology is that the need for maintenance is systematically decreased. So, machines work for longer while requiring lesser human intervention. Further, this also cuts down on workflow redundancies as well as the cost of maintenance.

 

Where Can You Get the Best CNC Routing and Machining Equipment and Services?

FX Plastics is a highly reputable CNC routing and machining services provider. We offer high-quality services to all kinds of manufacturing concerns and can help you get started on the perfect note. Whether you want to rent CNC routing and machining services or buy them outright, we can provide you with the right resource. Get in touch today!

 

CNC Routing And Machining – Efficient And Precise Technology

In the manufacturing world, CNC routing and machining is making a huge impact. It offers efficiency and precision along with improved productivity. CNC routing can be automated to handle several projects together. In case you have a single design which needs to be cut several times, CNC routing and machining can do the task with ease.

One can guarantee precision and accuracy with CNC routing and machining. As the machinery is not reliant on human control, it is mostly safe. Also, CNC routing and machining includes several safety features to guard against accidents. The use of CNC routing and machining also reduces the need for manpower which means reduced manpower costs.

Training for CNC routing can be undertaken virtually because one just needs to understand the programming and control features. The inherent flexibility offered by CNC routing and machining allows it to adapt to any project effortlessly.

Are You Looking for the Best Laser Cutting and Fabrication Services?

Not many people realise that Perspex is actually a brand name or a tradename. Thus, they often use the term to refer to acrylic glass. With the passage of time, Perspex has become a generic term used for referring to acrylic sheets. Some people might feel that Perspex or acrylic has come into being fairly recently. But, this is not the case. Acrylic has been around for more than a century. But, its commercial use has become increasingly widespread since the end of the Second World War. Perspex is very light. Experts opine that it weighs less than half the weight of glass for a sheet of the same size. In addition, Perspex sheets are as transparent as optical glass. Because Perspex is lightweight, some people might think that it is a flimsy material. But, this is clearly not the case. Perspex is incredibly strong. It offers a much greater impact resistance than glass does. On the occasions when it does shatter, Perspex shatters more safely than glass. Perspex also offers better levels of thermal insulation as compared to glass. Not surprisingly, Perspex cutting companies in Sydney and other places find it much easier to work with and shape as opposed to glass.

Perspex is completely recyclable. It can also block the damaging ultraviolet rays of the sun. Given this fact, it is hardly surprising that many museums and art galleries use special ultraviolet-grade Perspex sheets for protecting their exhibits and artwork. As a material, Perspex is hard and rigid. Yet, plastic fabricators can bend it into the desired shape with minimal fuss. In many cases, these professionals will use heat for making Perspex more malleable. However, they could use kerf bending or cutting techniques to meet this objective as well. Professional plastic fabricators, such as those at FX Plastics use laser cutters for cutting slots in the Perspex sheet. Cutting slots in the sheet makes it easier to bend the sheet into the desired shape. In some cases, making engravings on the Perspex sheet might be necessary too. The use of CNC engraving machines or laser cutters can help accomplish this objective.

Obtaining high-quality sheets of Perspex might be easy. But, cutting these sheets to meet exacting specifications is not. Similarly, giving the sheet of Perspex the desired form or shape is not an easy task. Even with the use of cutting-edge technology, the slightest mistake could mar the entire sheet. This is why industrial and commercial establishments throughout the country rely on FX Plastics for their acrylic fabrication services. The superlative levels of service that we provide has made us an industry leader. For more than 45 years, we have wowed clients with our superlative services and impeccable skills. Our team has a combined experience of more than 135 years in the domain. Not surprisingly, we can deliver high-quality products within the agreed lead times in addition to providing personalised customer service.

Unlike other fabricators, we have invested extensively in acquiring cutting-edge technology. Our facilities in Marrickville, Sydney, feature state-of-the-art equipment and machines. These machines enable us to offer CNC routing and machining skills par excellence. In addition, they enable us to provide you with any kind of items, components or products that you need in-house, without your needing to outsource anything. We offer a diverse selection of acrylic sheets, rods and tubes. Moreover, our extensive experience in the industry has enabled us to develop numerous fabrication procedures for one-off items to high-volume production runs. With such remarkable levels of capabilities, we are confident of our abilities to provide you with optimal value for each dollar you spend. To know more, call us at +61 2 9550 5844.

How Do Cast Acrylic Sheets Differ from Extruded Acrylic Sheets?

Workers mix liquid ingredients in glass moulds to produce cast acrylic sheets. This is a labour-intensive process. As a result, it will be more expensive too. The process of casting yields acrylic sheets that are harder, sturdier and more homogenous. Casting offers greater levels of chemical resistance as well. This is why producers of fragrances, lotions and other solvents prefer using cast acrylic sheets in their facilities. Cast acrylic typically comes in a wide range of custom and standard colours. It is more pliable than extruded acrylic. In addition, it is less likely to melt, chip or bend during milling.

 

Plastic fabricators in Sydney and other places manufacture extruded acrylic by heating acrylic monomers. Thereafter, they feed the monomers through barrels for the chemical reaction to take place. Unlike cast acrylic, extruded acrylic will be heterogeneous in nature. Its properties will vary based on the direction of the extrusion. Extruded acrylic sheets will be relatively cheaper than cast acrylic sheets. In addition, they will be more dimensionally stable as well. This means that the thickness of extruded acrylic sheets will be more consistent across multiple sheets.

 

Extruded acrylic sheets will be softer than their cast acrylic counterparts. Moreover, extruded sheets will have lower melting temperatures than cast acrylic sheets. This means that workers will be able to rout and laser cut extruded acrylic more easily than cast acrylic. Polishing extruded acrylic is easier as well. It is worth highlighting that extruded acrylic is less susceptible to dirt or particulate contamination in the production process. And, it is also better suited to cementing and thermoforming. This is especially so by virtue of its lower melting point.

 

Cast acrylic sheets come in a greater range of thicknesses. They are lightweight and rigid. They feature low water absorption properties. In addition, they offer high levels of resistance to ultraviolet radiation and electricity. Besides this, they possess superb optical properties as well. And, if you want your products to offer superlative levels of resistance to prolonged exposure to sunlight and weathering, you will want to use cast acrylic sheets.

 

Like cast acrylic sheets, extruded acrylic sheets possess excellent optical properties. They offer good electrical and ultraviolet radiation resistance too. These thermoformable sheets offer higher levels of impact resistance as opposed to glass. More importantly, these sheets are significantly cheaper as compared to their cast acrylic counterparts.

 

Acrylic fabrication companies often use Computer Numerically Controlled (CNC) routing and machining tools for producing various objects. These CNC routing and machining tools can work equally well on both cast and extruded acrylic sheets in many cases. However, differences exist between the two types of acrylic sheets. These differences often end up dictating the choice of sheets used in various projects. Oftentimes, this decision will depend on the client’s requirements and specifications.

What Varieties of Acrylic Sheets Do Acrylic Fabrication Companies Typically Use?

For the uninitiated, acrylic refers to a clear plastic material that bears a remarkably close semblance to glass. But, certain properties make this material far superior to glass. Acrylic is several times stronger than glass. Perspex cutting companies in Sydney and other places claim that acrylic is much safer than glass because acrylic is impact-resistant. So, if you drop a brick from a height onto an acrylic shower door, in all probability, the door will not break. Similarly, if you throw a cricket ball at a glass window, the glass will inevitably shatter. However, in the case of an acrylic window, the ball will simply bounce off the window.

 

Windows play an important role in keeping homes energy efficient. Not surprisingly, homeowners throughout the country are replacing their dated windows with acrylic ones. This is not merely because acrylic is an impact-resistant material. It is also because acrylic offers superior levels of insulation as opposed to glass. With acrylic windows, you could save quite a bit of money on your heating bills.

 

Besides this, workers find it easier to work with acrylic as opposed to glass. This is because acrylic is usually only half as heavy as glass. But, despite being lightweight, acrylic can carry heavier objects, unlike glass. Similarly, in terms of clarity, acrylic is one of the clearest materials in the world. It has a transparency rate of about 93 percent. It is worth highlighting that very thick sheets of glass will feature a greenish tint. In contrast, acrylic will continue to remain clear. Some of the most popular brands of high-end acrylic are Plexiglass, Lucite and Polycast.

 

There are three kinds of acrylic sheets. These comprise:

 

  • Cell Cast Acrylic Sheets: These sheets feature the least amount of expansion and contraction. Produced by pouring melted liquid Polymethyl Methacrylate (PMMA) resin between two plates of glass, these sheets come in an assortment of colours. They offer the highest margins of error in terms of their thickness tolerance. Workers typically use CNC routing and machining equipment for cutting or routing these sheets to produce signage, aquariums etc.
  • Continuous Cast Acrylic Sheets: Workers produce these acrylic sheets by pouring melted liquid PMMA resin between two belts of polished stainless steel. These sheets are popular because they offer the best levels of consistency. They also feature the least amount of contraction and expansion. These sheets offer thickness tolerance levels that are second to the tolerance levels offered by cell cast acrylic sheets. But, they come in an assortment of sizes, which makes them ideal for forming and fabrication purposes.
  • Extruded Acrylic Sheets: To produce extruded acrylic sheets, workers push semi-soft melted resin between rollers and then, cut these sheets to size. These sheets offer thickness tolerance levels of +/- 10 percent. Extruded acrylic sheets are the softest of all acrylic sheets. This makes it gum up router machines more during the cutting process. In addition, these sheets demonstrate the most contraction and expansion. However, glueing these sheets is easy. These sheets come into use for producing display material and replacement windows.

 

Cleaning and Maintenance

Regular cleaning and maintenance of your shower walls is necessary for various reasons. For one, it keeps your shower walls clean and hygienic. Second, it helps to maintain the pristine and like new look of your shower walls. Lastly, this helps to protect your shower walls from damage and make it last longer. Suffice to say that if you want to protect your investment, then regular upkeep of your shower walls should be part of your routine and schedule.

Cleaning and Maintenance of Tile Shower Walls

Tile shower walls can be easily wiped clean with a damp rag, and perhaps some detergent when necessary. It is the grout though, that will require more attention. The grout is basically more porous than the tile itself. As such, it absorbs moisture much quicker than the tile. This can lead to mould and mildew growth. This does not only ruin the look of your shower walls, but it also poses some health risks.

Thus, you should include a good grout cleaner along with your cleaning materials. You should also have the grout properly sealed to keep moisture out. If the grout is damaged or has chipped, it must be replaced.

One good thing about tile shower walls is that if one tile is damaged, you don’t have to replace the whole wall. Instead, you can simply have the damaged tile removed replaced with a new one.

Cleaning and Maintenance of Acrylic Shower Walls

In most cases, acrylic shower walls are easier to clean and maintain than tile shower walls. All you need to do is wipe them down with a damp cloth as you would with tile shower walls. However, when it comes to cleaning soap scum, be sure to use a non-abrasive cleaner. This is to prevent any scratch marks from being made on the acrylic shower wall. Remember, even if high quality acrylic shower walls made by plastic fabricators in Sydney are coated, they are still prone to scratching to some extent.

The biggest problem with acrylic shower walls is the replacement. When you have acrylic shower walls installed, they are usually installed as one large piece. Thus, when a portion of the acrylic shower wall is damaged, you only have two option left. One, you can have the whole shower wall replaced. Two, you can learn to live with the damage.

Get High Quality Acrylic Floating Shelves from Plastic Fabricators in Sydney

Acrylic shower walls are great alternatives to tile walls. However, in order to truly enjoy the benefits of having one, you need to make sure that you get only high quality acrylic shower walls. If you are interested in high quality custom acrylic floating shelves made, do get in touch with us. You can call us up through our telephone line at +61 2 9550 5844. You can also send us an email or leave your message in our contact page. As one of the leading plastic fabricators in Sydney, we have the equipment, experience and expertise necessary to manufacture acrylic shower walls that fit your design tastes and budget.

We also offer a host of other services like CNC Laser Cutting, CNC Routing and Machining, CNC Saw Cutting, Diamond Polisher and many other. So if you’re in need of services like acrylic laser cutting in Sydney or Perspex cutting in Sydney, get in touch with us today.

 

How Much Maintenance Do Acrylic Kitchen Splashbacks Need?

It is but natural for splashbacks to become dirty over time since they are installed behind the countertop where a lot of kitchen work happens. Think of splashes from water and oil, as well as dirt and grime that accumulate over time. Because of this, they will require regular cleaning and maintenance. But compared to splashbacks made from other materials, acrylic splashbacks are relatively easy to clean.

For example, if you have splashbacks made from tiles or natural stone, you will have a hard time keeping them clean. Because the stone or the grout is porous, it will absorb moisture and oil pretty easily. This makes it a conducive space for mold and mildew to develop. You wouldn’t have to worry about this happening if you have acrylic splashbacks.

Because of the acrylic’s smooth surface, it eliminates the chances of mold and mildew from growing. It is this feature that makes them easier to clean as well. For example, you can easily clean away oils and liquid from the acrylic splashback with the use of a rag. For a more thorough clean, you can use a damp rag and some detergent.

Get Custom Made Acrylic Kitchen Splashbacks

If you are looking for custom made acrylic kitchen splashbacks, please don’t hesitate to get in touch with us. You can call us up through our telephone line at +61 2 9550 5844. You can also send us an email or leave your message in our contact page. As one of the leading plastic fabricators in Sydney, we have the equipment, experience and expertise necessary to manufacture acrylic splashbacks that are both functional and aesthetically pleasing.

We also offer a host of other services like CNC Laser Cutting, CNC Routing and Machining, CNC Saw Cutting, Diamond Polisher and many other. So if you’re in need of services like acrylic laser cutting in Sydney or Perspex cutting in Sydney, get in touch with us today.

What Makes a Computer Aided Drawing (CAD) So Important For CNC Laser Cutting Needs?

A computer aided drawing (CAD) is a type of drawing used by engineers and designers to help design all sorts of things. This can be used for the CNC laser cutting process as it will entail the specific dimensions that a cutting project must work with. It can be used alongside CNC routing and machining devices to help see how a project is to look like when it is finished.

This works with a software program that will help you to get proper characteristics for your drawing ready. There are many positives that come with a CAD.

It Is More Accurate

A CAD is more likely to be accurate for your design and fabrication needs than anything else. A CAD will entail specific measurements that are laid out all around the entire body of your design. You can enter in how long, wide or high something might be with a certain number in mind, for example.

A Flexible Choice

Your CAD is also very flexible. You can get all kinds of lines and layers moved around in many directions or positions to compare how it would look versus another design option.
A program can also let you lock certain spots so they cannot be moved around or adjusted. This is for cases where you know what you are going to apply into a spot and you don’t want to mess up something that looks great.

Get a Simulated View

You can also get a simulated view of whatever you have drawn with such a program. You can get a more realistic idea of what something looks like in a 3D model is designed based on the info you have added.

Add Text

You can also add and change text on any part of a CAD. This is better than a handwritten drawing in that adding or altering even the slightest bit of text can ruin the quality of your drawing.

A computer aided drawing (CAD) will give you a clear idea of what something might look like as you are preparing it. Make sure you use a CAD program the next time you need to take care of any CNC laser cutting task or even a CNC saw cutting project so you will know precisely what you require.

FX Plastics Pty Ltd – Your One-Stop Destination for Superlative Acrylic Laser Cutting Services in Sydney

Not all acrylic fabrication companies are equal. Unless a fabrication company invests in cutting edge technology and equipment, it will hardly be able to provide acrylic cut to the precise dimensions that you require. Similarly, in the hands of novices and greenhorns, acrylic sheets could easily turn into something that doesn’t exactly suit your requirements. This is why it is best to ensure that you get your money’s worth by engaging the best acrylic fabricators in the city.

 

At FX Plastics, we have forged an ironclad reputation as being an industry leader when it comes to acrylic fabrication. Our staff has considerable amount of experience and expertise in developing several fabrication procedures for a diverse range of clients. So, if you have a one-off requirement, we will be able to fulfil it to your specifications. In contrast, if you’re looking for a fabricator that can offer high volume production runs, we can provide those services as well.

 

We have been in the business for more than 45 years. Our facility in Marrickville, Sydney, is among the most modern fabricating facilities in the country. It features some of the latest state-of-the-art technical equipment typically used in the acrylic fabrication industry. Our staff rely on this advanced equipment to produce fabricated acrylic that suits the needs of our clients to a ‘T’.

 

Investing so significantly in the latest machines and equipment is not the cup of tea for many businesses in the domain. The fact that we have made this investment attests to our capabilities. In addition, it is worth mentioning that our team has a collective experience of 135 years in the domain of acrylic fabrication. In conjunction with the skills of our workers, you can rest assured about getting optimal value for each dollar that you spend with us. Unlike others in the business, we have an impeccable record in adhering to our stated timelines. We offer superlative levels of customer services. And, we offer high-quality products as well.

 

Whether your requirement is large or small, we will not compromise on the standards of our work. We give all our clients personalised levels of service. In addition, we pay a keen attention to detail on any job that we handle. Our workers specialise in offering the following services:

 

 

For more details on our services, click here. Or, give us a call on (02) 9550 5844 for more information.

What Tools Do Acrylic Fabricating Companies Typically Use When They Work with Acrylic?

In the view of the experts, working with acrylic is far simpler than working with glass. It is easier to shape acrylic as opposed to glass. The process is simpler and less expensive. In addition, the emergent product also happens to be much lighter and certainly, more durable than glass. The acrylic fabrication process enables fabricators to achieve a myriad of effects. For instance, workers can keep varying the thickness, the shape and the complexity of the design in several diverse ways. In addition, fabricators can provide a diverse range of finishes to the material as well. High gloss finishes and frosted matte finishes are highly popular in contemporary times. Similarly, in some cases, fabricators need to polish the acrylic as well. For this, they will usually employ different methods such as hand buffing or diamond edge and flame polishing.

Clearly, accomplishing all of these activities would be nigh impossible, were it not for the availability of specialised tools and equipment. Some of the tools and equipment that fabricators typically use comprise:

The Router: This is one of the most important tools that fabricators use. Many fabricating companies use routers that can accept ¼ inch and ½ inch shank bits. Some even use these Computer Numerical Control (CNC) machines that enable workers to fit them with guide collars. It is worth highlighting that acrylic is a much softer material than tool steel. Despite this, it can render regular tool steel cutters very frequently. This is why many fabricators purchase router bits fitted with carbide tip cutters of the finest quality. These will usually be more expensive than lower quality bits. But, they will make smoother cuts and last for much longer too. Without a doubt, the router is one of the most essential CNC routing and machining equipment in the fabricating industry.

  • The Solvent Cement and Applicator: Workers typically use some adhesive to cement acrylic. This serves to melt the plastic chemically. As a result, it leads to the combination or fusion of the molecules from both parts. This leads to the formation of clear, watertight and strong joints. Fabricators typically use a process called capillary cementing. This process involves holding the parts that require joining in the desired position. Then, the workers permit a watery solvent cement to flow into the joint, which results in bonding the parts together.
  • The Scrapers: The fitting of glue joints need to be as perfect as possible. Otherwise, even the smallest of gaps will produce bubbles in the joint. These bubbles will weaken the joint, while making it unsightly. Fabricators usually use scrapers made from tool steel. They will use these scrapers to scrape away the tool marks until the edges of the material are smooth and square.
  • The Scoring Tool: Some fabricators use scoring tools for cutting plastic. This tool places a heavy scratch on the surface, thereby creating a weakened area. Breaking this piece of plastic thereafter, is very easy.
  • The Blow Torch: To flame polish edges, fabricators use propane blowtorches. These are useful for producing clear and bright finishes.
  • Miscellaneous: Other tools that fabricators will use include clamps, squares, drill bits, sabre saw blades, hole saws, table saws, band saws and strip heaters