Tag Archives: design and fabrication

Custom fabricated solutions Designs

The design and fabrication team at Fx plastics offers flawless designs, cost effectiveness, reliability and high quality. Also, you will find our estimates accurate, prompt and competitive. Design and fabrication involves a series of steps which starts from the design phase based on the customer’s need, budget and timeline.

The first step to achieve custom fabricated solutions with the design and fabrication of acrylic sheets is to cut them into necessary sizes. CNC machines are used to achieve accurately cut blocks where it also cuts grooves into the pieces to ensure proper corners. The cut pieces are then bent to achieve the desired shape and design.

The next step in the design and fabrication process of acrylic sheets involve application of glue as per the design. It is important to glue the pieces accurately to avoid unfavourable defects in future. The last step is to polish the necessary pieces before they are assembled.

Steps in the Acrylic Design and Fabrication Process

Since its first production in the late 1920s, acrylic has become deeply entrenched in the manufacturing industry. It is loved for its general strength and high transparency making it great as a glass replacement or whenever a clear plastic display is needed. Design and fabrication of acrylic are incredibly versatile, being able to create a plethora of different parts for different purposes. Some of the main uses of acrylic include windows in aquariums, plastic display cabinets, and more recently hygiene screens for COVID-19. The design process for acrylic is an important part of ensuring quality products, FX plastics are experts in the design and fabrication of plastic products.

To take an idea or need for an acrylic product and make it a reality, these steps are taken:

  1. An initial draft design is produced; this may be a hand-drawn or computer model. This will ensure the requirements of the product are met such as space requirements in a plastic display.
  2. The initial model is made into a final CAD drawing, which includes all correct dimensions.
  3. The CAD drawing is used to guide a state-of-the-art CNC laser cutting machine to precisely cut the required shape.
  4. The freshly cut part is diamond polished for smooth edges in the plastic display.
  5. The quality new part is installed and put to use. One great thing about acrylic is its thermoplastic’ nature, meaning it can be heated and reformed to be bent to exact fits on site. This makes the design and fabrication process even more flexible if requirements were not quite right.

To learn more about the acrylic design and fabrication process, contact FX Plastics, the experts in all things acrylic.

What is computer Aided Drawing used for?

What is Computer-Aided Drawing (CAD)?

CAD drawing is an in-depth 2D or 3D sketch which displays components and parts of an engineering, design and fabrication project. There are a number of software applications that can be used on computers which make this process possible.

Which professions use Computer Aided Drawing (CAD)

This type of software is used across many industries and provides groundbreaking improvements in efficiency, accuracy and consistency of design and fabrication.

Computer-Aided Drawing (CAD) used for fabrication

CAD allows for the most precise modeling you can do. Accuracies are made by the fraction of a millimeter. Designs can be saved as preset models to use for fabrication and makes the whole process a lot easier and saves a lot of money. The accuracy of CAD in fabrication allows for cost optimization and close cuts by the fraction of a millimeter mean a reduction of wasted material reducing costs dramatically.

CAD Software

Popular choices among professionals include AUTOCAD (the most popular and versatile) which comes at $2805 a year, CIVIL 3D at $3225 a year, Advance Steel at $2945 and TinkerCAD which is the most simple software allowing for design and printing free of charge.

Design and Fabrication – Key Design Principles

Design and fabrication is an approach with emphasizes on the importance of designing a product such that it meets the need and can be manufactured easily. It deals with dimensional tolerance to the number of components in a finished part so that companies can manufacture more parts faster and at a lower cost.

Simple products with fewer elements are more reliable and easy to assemble and they are also subject to less inventory control issues. Design and fabrication also includes the use of standard components whenever possible since it eliminates a lot of potential issues. Re-use of parts which have been designed and fabricated across product lines also ensures lower manufacturing cost.

Design and fabrication goes hand in hand which means that use of shapes which are easy to mould and avoiding the need for surface finishes that require additional work are given importance. One must also focus on limiting the number of machine operations required. Capitalize on smart and innovative designs with state of the art design and fabrication will reduce chances of error.

For more information, contact FX Plastics Today !

5 Benefits of CNC Laser Cutting You Cannot Ignore

 

Computerized numerical control (CNC)) laser cutting has revolutionized industrial fabrication processes around the world. It offers far greater control than any previous technology of the fabrication process. This has led to the development of highly sophisticated fabrication methodologies which minimize waste and optimize output quality. If you want to get design and fabrication services, then you should know what CNC laser cutting can offer you. With that in mind, let’s take a look at some of these:

 

5 Important Advantages of CNC Laser Cutting

 

Unmatched Accuracy

CNC laser cutting is the only technology in the industrial design and fabrication market with a near perfect accuracy mark. The actual fabrication process, material used and mathematical calibrations matter a lot. However, CNC laser cutting does provide a far superior output than any other comparable technology.

 

High Processing Speed

Another great thing about CNC laser cutting is that it can handle multiple projects at the same time. The program used to implement the cutting requirements can be constructed as required and so, any number of fabrications is possible.

 

No Heat Related Issues

With traditional laser based cutting, there is always a possibility of thermal degeneration of the material. However, through precise control of the beam intensity, all potential thermal degeneration can be screened out. This results in cleaner fabrications and better looking products all around.

 

High Precision

Precision matters a lot in all kinds of design and fabrication projects. Using CNC laser cutting techniques is a great way to create custom fabrications with specific cutting requirements without overstretching costs. This gives clients a better product as well as allows companies to work more efficiently.

 

Oxide Free Cutting

Oxidation leading to blurring is often a very big problem in industrial design and fabrication. This problem can be easily solved using CNC laser cutting which can be configured to eliminate oxidation during cutting. This results in cleaner fabrications with minimum need for finishing and polishing.

 

FX Plastics: The Leading Experts for CNC Laser Cutting Services in Australia

FX Plastics is one of the best known CNC laser cutting service providers in Australia. We work with all kinds of techniques and materials. Our CNC laser cutting services can serve a wide range of needs. If you are looking for top-quality design and fabrication services, look no further than FX Plastics. Get in touch with our experts now!

5 Reasons Automated Diamond Polishers are a Better Option

Diamond polishing is an important part of all kinds of industrial design and fabrication services. The polishing brings out the real visual appeal of the fabricated item and also extends its lifespan. Not long ago, the majority of polishing in the industry was done manually by professionals.

However, advances in automation have upped the ante on all aspects of industrial design and fabrication, and diamond polishers are part of the package. If you are wondering what they offer, here’s a look at their biggest benefits.

 

5 Benefits from Automatic Diamond Polishers

 

Consistency

Putting a diamond coat polish on any fabricated material can be a long and daunting task. If it is done manually, the chances of missing out on several places can increase significantly. So, using automatic diamond polishers is a better idea especially if your fabricated product is larger in size.

Quality

Diamond polishers, when used manually, can have a variable quality for a number of reasons. When they are used via automated polishers, the overall quality of the polishing improves significantly. This ensures that each item can get maximum benefit from the diamond polish and perform at its best.

 

Volume

Automated diamond polishers can get a lot of units polished within a relatively short amount of time. This optimizes the work flow for the company and also makes possible the handling of larger orders or orders on tight deadlines.

Performance

Automated diamond polishers offer better performance in terms of the number of units serviced per polisher change. This means that companies can target more units serviced for each diamond polisher and increase their overall profit. This also means that the machines doing the polishing using the rubber head last longer as well.

 

Technology

Edge polishing machines have recently entered the market and provide considerable process optimization values to design and fabrication companies. This technology builds on previous ones and allows for even great optimization. This is good for companies as well as their clients.

 

Looking for Diamond Polishers in Australia? Get in touch with FX Plastics!

FX Plastics is one of the leading companies for high-quality diamond polishers and design and fabrication services in Australia. We use high-end CNC laser cutting technologies to deliver masterful CAD based industrial fabrications. If you want to get flawless services in the Australian industrial fabrication industry, then FX Plastics is the company to choose. Contact us now!

 

5 Key CNC Routing and Machining Services You Should Take Advantage of

CNC technology has made a lot of positive impact in the industrial design and fabrication market. Companies can now get all kinds of physical fabrications done on a variety of materials including plastics. While CNC laser cutting is a popular technology, there are other uses for CNC routing and machining you should also know of.

Popular CNC Routing and Machining Processes

CNC Milling

All kinds of milling tasks can be performed with the right calibration of CAD software. Milling processes can allow for performing any number of mechanical tasks without any need for human oversight. So, for industrial organisations, CNC milling is a great asset.

CNC Laser Cutting

CNC laser cutting is one of the key areas where this technology is applied. The most popular use for it is in design and fabrication. However, other processes such as refining edges on finished fabrications may also be completed through it. Plastic fabrications are very commonly polished through this method.

Welding

CNC technology can also be used for many kinds of welding requirements. The essential idea of the process is the same and machines will be calibrated according to requirements. Plastic fabrication is a commonly applied use for this technology.

Job Shop Quick Turn

CNC technologies are used to validate Computer Aided Drawing (CAD) models and implement their designing process. In a similar way, the technology can also be configured to process multiple materials with different requirements without needing reloading. This greatly enhances the performance quality of the machines and allows for more rapid design and fabrication.

Surface Finishing

Automated diamond polishers are sometimes applied using CNC technology. This allows the diamond polishing to be performed without human oversight. Now, with surfaces, the material used in the fabrication matters a lot and the diamond polisher must be placed accordingly. Plastics are the most popular materials to be polished by diamond polishers.

Where Can You Get the Best CNC Computer Aided Drawing (CAD) Services?

FX Plastics is a prominent CNC routing and machining service provider in Australia. We offer top-notch services to our clients and help them find the right machining and routing services for their needs. Whether you want design and fabrication or any other kind of CNC industrial laser cutting related services, we have what you are looking for. Get in touch today!

5 Important Facts about CNC Laser Cutting You Must Know

CNC laser cutting is a great tool for optimizing industrial processes which can help achieve better productivity as well as quality of production. There are some important factors about CNC laser cutting that are important to know before you explore what this technology has to offer. Let’s take a look at some key facts about this technology.

 

5 Key Facts of CNC Laser Cutting

 

  1. CNC Stands for Computerized Numerical Control

CNC is a technology that allows companies to measure their laser cutting requirements very accurately. The technology itself is a subset of Computer aided drawing (CAD) and allows for a greater control over all industry design and fabrication tools including lasers.

 

  1. CNC Laser Cutting is Highly Efficient

 CNC laser cutting is a precision tool which allows for greatly optimized designs and fabrication at an industrial level. The greatest benefit of this technology lies in the curtailment of fabrication waste.

 

  1. CNC Cutting Can Be Used On All Machine Tools

Laser cutting is not the only place where this technology can be used. Any mechanical and industrial process which includes the use of Computer aided drawing (CAD) can be calibrated to include CNC laser cutting technology. This will allow the system to perform better and produce more finely fabricated products.

 

  1. CNC Laser Cutting Can be Customized

CAD has plenty of benefits and when it is combined with CNC routing and machining. It allows for very versatile fabrication options and is used in creative industrial fabrication techniques. There are certain limitations according to what kind of laser and the type of material but most 3D shapes can be reproduced faithfully.

 

  1. CNC Laser Cutting is Energy Efficient

Aside from the reduction in processing waste, CNC laser cutting also reduces energy wastage. This is implemented by using responsive industrial tools and technologies which stem the mechanism at the appropriate time. Naturally, this benefits the company very well and is also likely to enhance the lifespan of all involved tools.

FX Plastics: The Leading Provider of CNC Laser Cutting Services in Australia

 

 FX Plastics provides the best CNC laser cutting services in Australia. We have highly sophisticated hardware and technologies capable for producing all kinds of shapes and designs. Whether you want general design and fabrication services for display advertising or highly customized products for your business, we have the expertise you need. Contact FX Plastics to get the finest CNC laser cutting services in the market!

4 Secrets to Choosing the Right Design and Fabrication Company

Design and fabrication services vary by a lot depending upon the product. Most design and fabrication companies in Australia have a limited number of specializations. But there are some that can offer these services for multiple industries. Choosing the right design and fabrication specialist depends on a number of factors. If you are in the market for these services, keep these in mind these key secrets to get the best services for your needs.

 

Biggest Considerations for Design and Fabrication Services

1.Specializations

This is the first thing to consider as you want people experienced in your needed type of design and fabrication. Though you can go for manufacturers who do not usually offer services from that particular line, there is no surety of satisfaction. It is better to simply choose professionals who specialize in that area. This will save you time and money and give you a brilliantly designed product.

2.Specifications

The specifics of the product you are seeking design and fabrication for will be important. As professionals, they will be able to tell you the best material for your product. They will also be able to inform you about critical maintenance processes for your product. They will also inform you on the proper cost of manufacturing as per the specifics of product, size, and requirement.

3.Manufacturing Process

Design and fabrication services work according to the manufacturing process used. The quality of the product will depend heavily on the CNC machines used. Further, finishing and overall appearance will also be determined by the manufacturing process. So, you need to find out the exact details of how the fabrication is done before committing to a service.

4.Delivery Logistics

Finding the best design and Fabrication Company for your needs is not enough. You also need to make sure the product is delivered on time and in proper condition. This is important to ensure before making any payments. Otherwise, you will most likely have to spend more money getting the product than having it manufactured.

 

Where Can You Get the Best Design and Fabrication Services in Australia?

Get high-quality design and fabrication services from FX Plastics at very reasonable rates. We specialize in multiple domains of design and fabrication and can give you the very best the market has to offer. Whether you are looking for a one-time product or a consistent service, we can help you with them all. Contact us now!

 

How to Choose the Right Design and Fabrication Company for Your Needs?

Design and fabrication are a critical aspect of creating the right kind of branding and industry products. Choosing the right company for the job is essential for having products that you can not only use for a long time but also deliver value for money. If you are unaware of how to make a smart choice among design and fabrication companies, then here are a few tips to help you do just that.

 

Choosing a Reliable and Reputed Design and Fabrication Company

 

  1. Check Their Software: The software is the first thing you should consider when looking for a trusty design and fabrication. Since they will be using the software to develop all your design ideas and fabricate your products, the software needs to be of the first order. Now, you do not need to be a CAD expert to understand what kind of software is best for your design purposes. A quick search online will tell you all you need to know to make the right selection.

 

  1. Check Their Work: The kind of work a company does has a lot of impact on the quality of work they are going to do for you. Mostly, it is best to assume that the company is going to perform the design and fabrication you need at the same level as they did before. However, this is not a guarantee. So, it would be a good idea to get a clear view of their design experts as well as the fabrication process that they are going to use to create your customised products.

 

  1. Check Their Rates: It is a common misunderstanding that design and fabrication can be availed cheaply. While it can, the product you get and the design values it has are also going to be cheap. Good companies in the design and fabrication market usually do not offer services too cheaply. So, checking the pricing range of a company is a good way to ensure you are dealing with a genuine company which will give you a good quality product.

 

Where Can You Get Quality Design and Fabrication Services?

When looking for professional design and fabrication services, there is no better company for you than FX Plastics. A leading name in this domain, the professionals at FX Plastics can take care of all your design and fabrication needs while keeping you within your budget. Contact us now!