Tag Archives: Diamond polishing

Why Diamond Polishing is Essential for Acrylic

When purchasing fabricated plastic products, there is nothing better than a clean and smooth finish with a pristine shine. It adds another layer of quality to the piece and looks very appealing. One of the best ways to achieve high quality on acrylic sheets is through the process of diamond polishing. Many processes used to form acrylics such as sawing and laser cutting will leave the surface rough and matte. This is typically not wanted as the aim of acrylic sheets is usually to be clear.

When using diamond polishing, the acrylic surfaces are passed over sharp diamonds rotating quickly, these will clean the surface of excess plastic and leave a smooth, clear finish. There are many benefits of using this polishing technique for acrylic sheets. Firstly, the quality of the resulting finish is the best you can get for acrylic sheets, with the resulting edges being as clear as the uncut surface. Diamond polishing will also remove any potential weaknesses in the material, making the product tougher and more durable. As the technique is quite inexpensive, it can drastically improve your value for money.

Despite its many advantages, there are some limitations to diamond polishing; it can only be done to straight or flat surfaces. Acrylic sheets with rounded corners or edges will require another polishing method such as flame or manual polishing to obtain a clear surface.

FX Plastics are expert manufacturers of acrylic products in Sydney. They can design, cut, and diamond polish acrylic to provide the highest quality product at the best value for your money. Contact us today for more information or a quote.

Different ways to polish acrylic

Polishing acrylic sheets is necessary if you want smooth and translucent to clear finishes to your plastic products. There are three main methods of polishing acrylics, each method producing a different result. Different types of products will require a different method of polishing. The three methods used by most fabricators are Diamond polishing, Flame polishing, and manual polishing.

Diamond Polishing

This method results in perfect smoothed out edges on straight or sloping surfaces. Suitable for acrylic materials up to 2100mm in length this method will ensure your product does not have any structural weak spots improving on the longevity of the product. Overall diamond polishing results in attractive and longer-lasting products typically used for high-end retail, thick materials, and items that will be viewed up close.

Flame Polishing

This method of polishing acrylic sheets involves heating the surface so much that it causes slight melting to create smoothness around the edges. This is necessary on items with edges that are difficult to reach/access or for holes. It’s far cheaper than the other two methods and is faster to do whilst still providing high-quality finishes.

Manual Polishing

The last method used by plastic fabricators for acrylic sheets is manual polishing. Through utilizing a rotating polishing disk or polishing cloth with paste this method requires extensive manual labor and takes longer than diamond or flame polishing. Manual polishing is commonly used in larger items, low volume items and to repair or remove scratches.

Benefits of Diamond Polishing

Diamond polishing allows for perfect finishing on edges and sides during the final stage of manufacturing and fabrication on acrylics/plastics. Only diamond with its ability to apply cutting edge angled polishing can be used to achieve optimum quality without sacrificing aspects of the manufacturing process, however, it is a sensitive procedure that requires a lot of attention.  Diamond polishing is used on fabricated plastic and acrylics on angles, sides and edges and industrial parts.

There are two methods of polishing with diamonds, the first involves moving the diamond head across the surface of the plastic/acrylic and the second method involves moving the plastic/acrylic over the diamond head, what method is used is dependent on the measurements and sizes the professional is working with.

The process of diamond polishing is challenging as even the smallest errors can affect the entire polish. However, the beautiful shine which reflects light perfectly is immaculate and is what every manufacturer is after. For these reasons diamond polishing pairs perfectly with Computer Aided Drawing (CAD) to get measurements down to the smallest of scales in ensuring that accuracy is met when polishing. Furthermore, an additional benefit from polishing with diamond is its ability to enhance the durability of machines as weak spots are strengthened and fixed to allow for continued usage.

 FX Plastics are reliable diamond polishers for fabrication products in Australia, so inquire today if you’re interested.

The Marvel of Computer Aided Drawing

Since its inception into the workplace computer aided drawing (CAD) has allowed millions of businesses to find quick, reliable and precise methods of designing and fabricating manufacturing solutions. On top of that, this revolutionary marvel is cost effective for businesses. Precise output allows for a minimization of waste as no wasteful space is left over during the manufacturing. The solutions provided via computer aided drawing (CAD) also save the businesses money as products purchased not made precisely through Computer Aided Design can be faulty or obsolete when attempted to be utilized. This sometimes requires a business to seek diamond polishing to repair or refine an industrial part which can become a great expense.

Computer aided design is used for the creation of so many products that it would be impossible to list them all here.  Essentially CAD is used for the precise engineering of any 3D or 2D models generated on a computer. Using a computer enables manufacturers to get measurements specific to the millimeter and even less. Detailed layouts of different parts which will be combined together later can be formed on a computer before it is created in real life to ensure that the real thing will be viable and functional. Its prevents risky manufacturing through its quality output and precise modelling.

Additionally, a common misconception is that computer aided manufacturing (CAM) is the same as computer aided drawing (CAD). The difference lies in the function, CAD is the process of designing the product on a CAD software instead of hand drawing to ensure accuracy whereas, CAM is the creation of paths for tools used to make the CAD products, watching animations etc .

FX Plastics Pty Ltd – Your One-Stop Destination for Superlative Acrylic Laser Cutting Services in Sydney

Not all acrylic fabrication companies are equal. Unless a fabrication company invests in cutting edge technology and equipment, it will hardly be able to provide acrylic cut to the precise dimensions that you require. Similarly, in the hands of novices and greenhorns, acrylic sheets could easily turn into something that doesn’t exactly suit your requirements. This is why it is best to ensure that you get your money’s worth by engaging the best acrylic fabricators in the city.

 

At FX Plastics, we have forged an ironclad reputation as being an industry leader when it comes to acrylic fabrication. Our staff has considerable amount of experience and expertise in developing several fabrication procedures for a diverse range of clients. So, if you have a one-off requirement, we will be able to fulfil it to your specifications. In contrast, if you’re looking for a fabricator that can offer high volume production runs, we can provide those services as well.

 

We have been in the business for more than 45 years. Our facility in Marrickville, Sydney, is among the most modern fabricating facilities in the country. It features some of the latest state-of-the-art technical equipment typically used in the acrylic fabrication industry. Our staff rely on this advanced equipment to produce fabricated acrylic that suits the needs of our clients to a ‘T’.

 

Investing so significantly in the latest machines and equipment is not the cup of tea for many businesses in the domain. The fact that we have made this investment attests to our capabilities. In addition, it is worth mentioning that our team has a collective experience of 135 years in the domain of acrylic fabrication. In conjunction with the skills of our workers, you can rest assured about getting optimal value for each dollar that you spend with us. Unlike others in the business, we have an impeccable record in adhering to our stated timelines. We offer superlative levels of customer services. And, we offer high-quality products as well.

 

Whether your requirement is large or small, we will not compromise on the standards of our work. We give all our clients personalised levels of service. In addition, we pay a keen attention to detail on any job that we handle. Our workers specialise in offering the following services:

 

 

For more details on our services, click here. Or, give us a call on (02) 9550 5844 for more information.